INVERTER MULTI-SPLIT SYSTEM ROOM AIR-CONDITIONER (Air to air heat pump type)
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- Milo Foster
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1 TECHNICAL MANUAL & PARTS LIST DRAFT INVERTER MULTISPLIT SYSTEM ROOM AIRCONDITIONER (Air to air heat pump type) (Outdoor unit) SCM45ZDS SCM60ZDS SCM80ZDS (Indoor unit) SKM22ZDS SKM25ZDS SKM28ZDS SKM5ZDS SKM50ZDS STM25ZES STM5ZES STM50ZES STM60ZES SRRM25ZES SRRM5ZES SRRM50ZES SRRM60ZES
2 INDOOR UNIT Models SKM22ZDS, SKM25ZDS, SKM28ZDS, SKM5ZDS, Models SKM50ZDS Models STM25ZES, STM5ZES, STM50ZES, STM60ZES Models SRRM25ZES, SRRM5ZES, SRRM50ZES, SRRM60ZES
3 OUTDOOR UNIT Models SCM45ZDS, SCM60ZDS Model SCM80ZDS REMOTE CONTROLLER
4 GENERAL INFORMATION. Specific features () The long piping makes the location of the inside and units flexible. No need for additional charge of refrigerant : 45 type 20m, 60 type 0m, 80 type 40m Maximum piping length : 45 type 0m, 60 type 40m, 80 type 60m (2) Connectable indoor capacity Number of connectable units : 45 type 2 units, 60 type units, 80 type 4 units Total of indoor units (class kw) : 45 type 7.0kw, 60 type 0.6kw, 80 type kw () Indoor units are available with 5 capacities. 5 capacities... 22, 25, 28, 5, 50, 60 Types... Wall mounted type (SKM). 4way ceiling cassette type (STM). Ducted type (SRRM). (4) Inverter (Frequency converter) for multisteps power control Heating / Cooling The rotational speed of a compressor is changed in step in relation to varying load, to interlock with the indoor and outdoor unit fans controlled to changes in frequency, thus controlling the power. Allowing quick heating/cooling operation during startup period. Constant room temperature by finetuned control after the unit has stabilized. (5) Fuzzy control Fuzzy control calculates the amount of variation in the difference between the suction air temperature and the setting temperature in compliance with the fuzzy rules in order to control the air capacity and the inverter frequency. (6) Self diagnosis function We are constantly trying to do better service to our customers by installing such judges that show abnormality of operation as follows..2 How to read the model name Example : ST M 25 Z D S R40A models Series No. Inverter and Heat pump type Product capacity Multiple system Model name SK : Wall mounted type ST : 4 way ceiling cassette type SRR : Ducted type SC : Outdoor unit
5 2 SELECTION DATA 2. Specifications () Indoor unit Models SKM22ZDS, 25ZDS, 28ZDS, 5ZDS Item Models SKM22ZDS SKM25ZDS SKM28ZDS SKM5ZDS Cooling capacity W Heating capacity W Cooling Noise level Heating Exterior dimensions Height Width Depth Color Sound level Power level Sound level Power level Hi : 7 Me : 0 Lo : 2 Hi : 8 Me : Lo : 24 Hi : 9 Me : 2 Lo : 25 Hi : 5 Hi : 54 Hi : 55 db Hi : 9 Me : Lo : 27 Hi : 40 Me : 4 Lo : 28 Hi : 4 Me : 5 Lo : 29 Hi : 55 Hi : 56 Hi : 57 mm Cool white Net weight kg 9.0 Air handling equipment Fan type & Q ty Tangential fan Motor W 6 Air flow (at high) Air filter, Q ty Operation switch Room temperature control Pilot lamp Safety equipment Cooling 8.2 CMM Heating Polypropylene net 2 (Washable) WirelessRemote controller M.C thermostat RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange) Frost protection, Serial error protection Fan motor error protection Refrigerant piping Liquid line φ 6.5 (/4 ) O.D mm (in) Gas line φ 9.52 (/8 ) Connecting method Flare connecting Attached length of piping Liquid line : 0.4m Gas line : 0.m Insulation Necessary (Both Liquid & Gas lines) Drain hose Connectable Accessories (including) Mounting kit, Clean filter (Natural enzyme filter, Photocatalytic washable deodorizing filter ) Optional parts Outdoor units to be combined SCM45ZDS, SCM60ZDS, SCM80ZDS Notes () The data are measured at the following conditions. Item Indoor air temperature Outdoor air temperature Operation DB WB DB WB Standards Cooling 27ºC 9ºC 5ºC 24ºC ISOT, JIS C962 Heating 20ºC 7ºC 6ºC ISOT, JIS C962 (2) Capacity indicated is the rated capacity with one unit operating under ISOT standards conditions. 2
6 Item Model SKM50ZDS Models SKM50ZDS Cooling capacity W 5000 Heating capacity W 5800 Cooling Noise level Heating Noise level Exterior dimensions Height Width Depth Color Sound level Hi : 47 Me : 6 Lo : 2 Power level Hi : 62 db Sound level Hi : 48 Me : 7 Lo : 27 Power level Hi : 6 mm Cool white Net weight kg 9.5 Air handling equipment Fan type & Q ty Tangential fan Motor W 29 Air flow (at high) Air filter, Q ty Operation switch Room temperature control Pilot lamp Safety equipment Cooling CMM Heating.9 Polypropylene net 2 (Washable) WirelessRemote controller M.C thermostat RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange) Frost protection, Serial error protection Fan moter error protection Refrigerant piping Liquid line φ 6.5 (/4 ) O.D mm (in) Gas line φ 2.7 (/2 ) Connecting method Flare connecting Attached length of piping Liquid line : 0.4m Gas line : 0.m Insulation Necessary (Both Liquid & Gas lines) Drain hose Connectable Accessories (including) Mounting kit, Clean filter (Natural enzyme filter, Photocatalytic washable deodorizing filter ) Optional parts Outdoor units to be combined SCM60ZDS, SCM80ZDS Notes () The data are measured at the following conditions. Item Indoor air temperature Outdoor air temperature Operation DB WB DB WB Standards Cooling 27ºC 9ºC 5ºC 24ºC ISOT, JIS C962 Heating 20ºC 7ºC 6ºC ISOT, JIS C962 (2) Capacity indicated is the rated capacity with one unit operating under ISOT standards conditions.
7 Models STM25ZES, 5ZES, 50ZES, 60ZES Item Models STM25ZES STM5ZES STM50ZES STM60ZES Cooling capacity W Heating capacity W Noise level Cooling Heating Sound level Power level Sound level Power level db Exterior dimensions Main unit mm Height Width Depth Panel Color Net weight Air handling equipment Fan type & Q ty Motor Air flow (at high) Air filter, Q ty Operation switch Room temperature control Pilot lamp Safety equipment Main unit kg Panel.5 W Turbo fan Cooling CMM Heating Long life filter (Washable) WirelessRemote controller M.C thermostat RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange) Frost protection, Serial error protection Fan motor error protection, Drain error protection Refrigerant piping Liquid line φ 6.5 (/4 ) O.D mm (in) Gas line φ 9.52 (/8 ) φ 2.7 (/2 ) Connecting method Flare connecting Attached length of piping Insulation Necessary (Both Liquid & Gas lines) Drain hose Accessories (including) Optional parts Connectable Mounting kit Wired remote controller Outdoor units to be combined SCM45ZDS, SCM60ZDS, SCM80ZDS SCM60ZDS, SCM80ZDS Notes () The data are measured at the following conditions. Item Indoor air temperature Outdoor air temperature Operation DB WB DB WB Standards Cooling 27ºC 9ºC 5ºC 24ºC ISOT, JIS C962 Heating 20ºC 7ºC 6ºC ISOT, JIS C962 (2) Capacity indicated is the rated capacity with one unit operating under ISOT standards conditions. 4
8 Models SRRM25ZES, 5ZES, 50ZES, 60ZES Item Models SRRM25ZES SRRM5ZES SRRM50ZES SRRM60ZES Cooling capacity W Heating capacity W Noise level Cooling Heating Sound level Power level Sound level Power level db Exterior dimensions Height Width Depth Color mm Net weight kg Air handling equipment Fan type & Q ty Centrifugal fan 2 Motor Air flow (at high) W Cooling CMM Heating Air filter, Q ty PVC net Operation switch Room temperature control Pilot lamp Safety equipment WirelessRemote controller M.C thermostat RUN (Green), TIMER (Yellow), HI POWER (Green), ECONO (Orange) Frost protection, Serial error protection Fan motor error protection, Drain error protection Refrigerant piping Liquid line φ 6.5 (/4 ) O.D mm (in) Gas line φ 9.52 (/8 ) φ 2.7 (/2 ) Connecting method Flare connecting Attached length of piping Insulation Necessary (Both Liquid & Gas lines) Drain hose Accessories (including) Optional parts Connectable Mounting kit Wired remote controller Outdoor units to be combined SCM45ZDS, SCM60ZDS, SCM80ZDS SCM60ZDS, SCM80ZDS Notes () The data are measured at the following conditions. Item Indoor air temperature Outdoor air temperature Operation DB WB DB WB Standards Cooling 27ºC 9ºC 5ºC 24ºC ISOT, JIS C962 Heating 20ºC 7ºC 6ºC ISOT, JIS C962 (2) Capacity indicated is the rated capacity with one unit operating under ISOT standards conditions. 5
9 (2) Outdoor unit Model SCM45ZDS Model SCM45ZDS Item Cooling capacity W 4500 (700 ~ 5) Heating capacity W 5 (700 ~ 6800) Power source Power consumption Running current Noise level Exterior dimensions Height Width Depth Color Phase 220/20/240V 50Hz Cooling 90 (200 ~ 260) W Heating 540 (200 ~ 240) Cooling 6.4/6./5.9 A Heating 7./6.8/6.5 Sound level Cooling : 45/45/47 Heating : 47/47/49 db Power level Cooling : 60/60/62 Heating : 62/62/64 mm Stucco white Net weight kg 44 Refrigerant equipment Compressor type & Q ty 5CS02XFD [Scroll] Motor kw 0.7 Starting method Refrigerant control Direct start Capillary tubes + Electric expansion valve Refrigerant kg R40A.6 (Precharged up to the piping length of 20m) Refrigerant oil R 0.48 (RB68A) Air handling equipment Fan type & Q ty Propeller fan Motor W 5 Air flow (at high) CMM 40 Shock & vibration absorber Safety equipment Rubber (for compressor) Compressor overheat protection, Overcurrent protection Serial signal error protection Refrigerant piping Liquid line: φ 6.5 (/4 ) 2 Size Core Number mm (in) Gas line: φ 9.52 (/8 ) 2 Connecting method Flare connecting Attached length piping Insulation Power source supply Necessary (Both Liquid & Gas lines) Terminal block (Screw fixing type) Connection wiring Accessories (included) Size Core number.5 mm 2 4 cores (Including earth cable) 2 Connecting method Indoor units to be combined Terminal block (Screw fixing type) Installation sheet, Manual instruction SKM22, 25, 28, 5 type, STM25, 5 type, SRRM25, 5 type Notes () The data are measured at the following conditions. Item Indoor air temperature Outdoor air temperature Operation DB WB DB WB Standards Cooling 27ºC 9ºC 5ºC 24ºC ISOT, JIS C962 Heating 20ºC 7ºC 6ºC ISOT, JIS C962 (2) The values for capacity and power consumption shown in a range ( ) indicate the minimum and maximum of the range. () If the piping length exceeds 20 m, additional charging is required. (20g/m) 6
10 Model SCM60ZDS Model SCM60ZDS Item Cooling capacity W 0 (400~6900) Heating capacity W 7000 (750~7200) Power source Power consumption Running current Noise level Exterior dimensions Height Width Depth Color Phase 220/20/240V 50Hz Cooling 860 (400~) W Heating 740 (20~) Cooling 8.5/8.2/ A Heating /7.6/7. Sound level Cooling : 48/48/50 Heating : 50/50/52 db Power level Cooling : 6/6/65 Heating : 65/65/67 mm Stucco white Net weight kg 5 Refrigerant equipment Compressor type & Q ty TNB220FLBM [Twin rotary type] Motor kw. Starting method Refrigerant control Direct start Capillary tubes + Electronic expansion valve Refrigerant kg R40A 2.2 (Precharged up to the piping length of 0m) Refrigerant oil R 0.67 (MEL56) Air handling equipment Fan type & Q ty Propeller fan Motor W 45 Air flow (at high) CMM 42 Shock & vibration absorber Safety equipment Rubber (for compressor) Compressor overheat protection, Overcurrent protection Serial signal error protection Refrigerant piping Liquid line: φ 6.5 (/4 ) Size Core Number mm (in) Gas line: φ 9.52 (/8 ) Connecting method Flare connecting Attached length piping Insulation Power source supply Necessary (Both Liquid & Gas lines) Terminal block (Screw fixing type) Connection wiring Accessories (included) Size Core number.5 mm 2 4 cores (Including earth cable) Connecting method Indoor units to be combined Terminal block (Screw fixing type) Union : (φ 9.52 / φ 2.7) 2 Installation sheet, Manual instruction SKM22, 25, 28, 5, 50 type STM25, 5, 50, 60 type SRRM25, 5, 50, 60 type Notes () The data are measured at the following conditions. Item Indoor air temperature Outdoor air temperature Operation DB WB DB WB Standards Cooling 27ºC 9ºC 5ºC 24ºC ISOT, JIS C962 Heating 20ºC 7ºC 6ºC ISOT, JIS C962 (2) The values for capacity and power consumption shown in a range ( ) indicate the minimum and maximum of the range. () If the piping length exceeds 0 m, additional charging is required. (20g/m) 7
11 Model SCM80ZDS Model SCM80ZDS Item Cooling capacity W 8000 (000~900) Heating capacity W 9500 (~9700) Power source Power consumption Running current Noise level Exterior dimensions Height Width Depth Color Phase 220/20/240V 50Hz Cooling 2650 (50~) W Heating 2 (00~) Cooling 2.2/.6/.2 A Heating.2/0.7/0. Sound level Cooling : 5/5/52 Heating : 52/52/5 db Power level Cooling : 65/65/66 Heating : 66/66/67 mm Polar white Net weight kg 66 Refrigerant equipment Compressor type & Q ty TNB220FLBM [Twin rotary type] Motor kw. Starting method Refrigerant control Direct start Capillary tubes + Electronic expansion valve Refrigerant kg R40A.05 (Precharged up to the piping length of 40m) Refrigerant oil R 0.67 (MEL56) Air handling equipment Fan type & Q ty Propeller fan Motor W 55 Air flow (at high) CMM 56 Shock & vibration absorber Safety equipment Rubber (for compressor) Compressor overheat protection, Overcurrent protection Serial signal error protection Refrigerant piping Liquid line: φ 6.5 (/4 ) 4 Size Core Number mm (in) Gas line: φ 9.52 (/8 ) 4 Connecting method Flare connecting Attached length piping Insulation Power source supply Necessary (Both Liquid & Gas lines) Terminal block (Screw fixing type) Connection wiring Accessories (included) Size Core number.5 mm 2 4 cores (Including earth cable) 4 Connecting method Indoor units to be combined Terminal block (Screw fixing type) Union : (φ 9.52 / φ 2.7) 2 Installation sheet, Manual instruction SKM22, 25, 28, 5, 50 type STM25, 5, 50, 60 type SRRM25, 5, 50, 60 type Notes () The data are measured at the following conditions. Item Indoor air temperature Outdoor air temperature Operation DB WB DB WB Standards Cooling 27ºC 9ºC 5ºC 24ºC ISOT, JIS C962 Heating 20ºC 7ºC 6ºC ISOT, JIS C962 (2) The values for capacity and power consumption shown in a range ( ) indicate the minimum and maximum of the range. () If the piping length exceeds 40 m, additional charging is required. (20g/m) 8
12 () Operation data The combinations of the indoor units is indicated by numbers. They are read as follows. (Example) SKM22ZDS / 22 SKM5ZDS / 5 The capacity of the indoor units is shown by rooms. If this exceeds the maximum capacity of the outdoor unit, the demand capacity will be proportionally distributed. If units are to be combined, use the table below to make the proper selection. Model SCM45ZDS (a) Heating (220/20/240V) Indoor unit combination Heating capacity (kw) Room heating capacity (kw) Total capacity (kw) A room B room Min. Standard Max. Power consumption (W) Running current (A) Min. Standard Max. Standard /4.9/4.7 room /5.2/ /6./ /7.0/ /6./ /6.4/ /6.5/ /6.8/6.5 2 room /6.5/6. 6.8/6.5/ // /6.8/ /7.0/ // 9
13 (b) Cooling (220/20/240V) Indoor unit combination Cooling capacity (kw) Room cooling capacity (kw) Total capacity (kw) A room B room Min. Standard Max. Power consumption (W) Running current (A) Min. Standard Max. Standard /.0/2.9 room /./.2 4.0/.9/ /5./ /5.8/ /5.8/ /6.0/ /6./5.9 2 room /6.0/ /6.0/ /6./ /6./ /6./ /6./6.0 0
14 Model SCM60ZDS (a) Heating Indoor unit combination Heating capacity (kw) Power consumption (W) Standard current (A) Room heating capacity (kw) Total capacity (kw) A room B room C room Min. Standard Max. Min. Standard Max. 220V 20V 240V room 2 room room
15 2 (b) Cooling Indoor unit combination Cooling capacity (kw) Power consumption (W) Standard current (A) Room cooling capacity (kw) Total capacity (kw) A room B room C room Min. Standard Max. Min. Standard Max. 220V 20V 240V room 2 room room
16 Model SCM80ZDS (a) Heating Indoor unit combination Heating capacity (kw) Power consumption (W) Standard current (A) Room heating capacity (kw) Total capacity (kw) A room B room C room D room Min. Standard Max. Min. Standard Max. 220V 20V 240V room 2 room room
17 4 Indoor unit combination Heating capacity (kw) Power consumption (W) Standard current (A) Room heating capacity (kw) Total capacity (kw) A room B room C room D room Min. Standard Max. Min. Standard Max. 220V 20V 240V 4 room room
18 5 (b) Cooling Indoor unit combination Cooling capacity (kw) Power consumption (W) Standard current (A) Room cooling capacity (kw) Total capacity (kw) A room B room C room D room Min. Standard Max. Min. Standard Max. 220V 20V 240V room 2 room room
19 6 Indoor unit combination Cooling capacity (kw) Power consumption (W) Standard current (A) Room cooling capacity (kw) Total capacity (kw) A room B room C room D room Min. Standard Max. Min. Standard Max. 220V 20V 240V room 4 room
20 2.2 Range of usage & limitations Item Indoor intake air temperature (Upper, lower limits) Outdoor air temperature (Upper, lower limits) Model SCM45ZDS SCM60ZDS Refer to the selection chart. SCM80ZDS Indoor units that can be used in combination Number of connected units Total of indoor Units (class kw) to 2 units 7.0kW 2 to units 0.6kW to 4 units kw Total length for all rooms Max. 0m Max. 40m Max. 70m Length for one indoor unit Max. 25m Difference in height between indoor and outdoor units When above outdoor unit (B) When below outdoor unit (A) Max. 0m Max. 5m Max. 5m Difference in height between indoor units (C) Max. 25m Compressor stop/start frequency Power source voltage cycle time Stop time Voltage fluctuation Voltage drop during start Interval unbalance 6 min or more (from stop to stop or from start to start) min or more Within ±0% of rated voltage Within ±5% of rated voltage Within ±% of rated voltage C A B 7
21 2. Exterior dimensions () Indoor unit Models SKM22ZDS, 25ZDS, 28ZDS, 5ZDS, 50ZDS A Unit : mm Piping hole right(left) Terminal block Remote controller Piping for Gas ,25,28,5: ø9.52 ( 50: ø2.7) 97. Piping for Liquid 465. (ø6.5) Drain hose 540 (ø6) Piping hole (ø65) Piping hole (ø65) VIEW A Models STM25ZES, 5ZES, 50ZES, 60ZES Celling opening 660 (For conventional celling) Hanging bolt pitch 50 PANEL Hanging bolt pitch Control box Air outlet Air intake or more B A D Hanging fixture E C 9 Drain hose (accessory) To be installed at site Mark Description Model 25,5ZES 50,60ZES A Gas pipe connecting port ø 9.52(Flare) ø 2.7(Flare) B Liquid pipe connecting port ø 6.5(Flare) C Drain line tube connecting port VP25* D Power intake E Hanging bolt (M0 or M8) *Please arrange VP25 connector sockets on the installer's part. 8
22 Models SRRM25ZES, 5ZES, 50ZES, 60ZES (Suspension bolts pitch) Controller ø 4 8(Holes for tapping screws) Air outlet Terminal block Hanging bolt (M8 4) Air inlet 26 5 B A (2) Outdoor unit Models SCM45ZDS, 60ZDS Drain hole Elogated hole (22X6) Unit : mm Terminal block Liquid line service valve C Unit (ø6.5) (60 type only) Gas line service valve C Unit (ø9.52) (60 type only) Liquid line service valve B Unit (ø6.5) Gas line service valve B Unit (ø9.52) Ground terminal Liquid line service valve A Unit (ø6.5) Gas line service valve A Unit (ø9.52) Mark Description Model 25,5ZES 50,60ZES A Gas pipe connecting port ø9.52(flare) ø2.7(flare) B Liquid pipe connecting port ø6.5(flare) 50 Drain hose (Connection opening diameter ø6) (Suspension bolts pitch) º 20º 9
23 Model SCM80ZDS Unit : mm Terminal block Service valve (Liquid ø6.5) Service valve (Liquid ø6.5) Service valve (Liquid ø6.5) Service valve (Liquid ø6.5) Service valve (Gas ø9.52) Service valve (Gas ø9.52) Service valve (Gas ø9.52) Service valve (Gas ø9.52) Opening for electric wiring 20 Holes for anchor bolt (M0 x 4pcs.) A Holes for drain (ø9.52 x pcs.) VIEW A 20
24 Gas line (ø9.52) Outdoor unit Service valve (Gas) (ThOA) Cooling cycle Heating cycle Model SCM45ZDS Piping system Indoor unit (ø9.52) Check joint Check joint 4 way valve Check joint Muffler 2 (ThOD) (ThIA) (ThIR2) Discharge Compressor Muffler (ThOC) Heat exchanger Heat exchanger (ø6.5) (ThIR) Service valve (Liquid) Strainer Suction Electric expansion valve EEVA Receiver (ThOR) Liquid line (ø6.5) Capillary tube EEVB Capillary tube
25 Gas line (ø9.52 or ø2.7) (ø9.52 or ø2.7) Outdoor Unit Service valve (Gas) (ThOA) Cooling Heating Model SCM60ZDS (ThIR2) Indoor Unit (ø9.52 or ø2.7) Heat exchanger Check joint 4way valve Heat exchanger 22 (ThIR) (ThIA) (ø6.5) (ø6.5) (ThOD) Compressor Service valve (Liquid) Discharge Suction Strainer Muffler Electronic expansion valve EEVA EEVB (ThoC) Accumlator Accumlator Receiver (ThOR) Liquid line (ø6.5) EEVC Capillary tube Gas line 22, 25, 28, 5 type: ø , 60 type : ø2.7
26 Outdoor Unit Cooling Heating Gas line (ø9.52 or ø2.7) (ø9.52 or ø2.7) (ø9.52 or ø2.7) Service valve (Gas) (ThOA) Model SCM80ZDS (ThIR2) Indoor Unit (ø9.52 or ø2.7) Oil separator 4way valve Check joint Heat exchanger (ThOD) (ThOC) Capillary tube 2 Discharge Compressor (ThIR) (ThIA) Liquid line (ø6.5) (ø6.5) (ø6.5) (ø6.5) Suction Service valve (Liquid) Strainer Electronic expansion valve EEVA EEVB EEVC EEVD Capillary tube Accumlator Accumlator Receiver (ThOR) Heat exchanger Gas line 22, 25, 28, 5 type: ø , 60 type : ø2.7
27 2.5 Selection chart Correct the cooling and heating capacity in accordance with the conditions as follows. The net cooling and heating capacity can be obtained in the following way. Net capacity = Capacity shown on specification Correction factors as follows. () Coefficient of cooling and heating capacity in relation to temperatures..2 Coefficient of cooling & Heating capacity in relation to temperature Cooling Heating Applicable range 4 Cooling operation Outdoor air D.B. temperature C D.B Indoor air W.B. temperature C W.B. ISOT Standard Condition Heating operation Indoor air D.B. temperature C D.B Outdoor air W.B. temperature C W.B. ISOT Standard Condition (2) Correction of cooling and heating capacity in relation to one way length of refrigerant piping It is necessary to correct the cooling and heating capacity in relation to the one way piping length between the indoor and outdoor units. Piping length [m] Cooling Heating () Correction relative to frosting on outdoor heat exchanger during heating In additions to the foregoing corrections (), (2) the heating capacity needs to be adjusted also with respect to the frosting on the outdoor heat exchanger. Air inlet temperature of outdoor unit in ºCWB Adjustment coefficient
28 ELECTRICAL DATA Meaning of marks Outdoor Unit CM FMO CFO L DS Q Symbol Parts name Compressor motor Fan motor Capacitor (for FMO) Reactor Diode stack Power transistor Symbol EEVA ~ D 20S ThoA ThoR ThoD ThoC Parts name Electronic expansion valve 4 way valve (coil) (outdoor air temp.) (outdoor H.X temp.) (discharge pipe temp.) (suction pipe temp.) Indoor Unit FMI CFI SM Tr ZNR F Symbol Parts name Fan motor Capacitor (for FMI) Flap motor Transformer Varistor Fuse Symbol DM FS ThIA ThIR ThIR2 Parts name Drain motor Float switch (room temp.) (indoor H.X temp.) Thremistor (indoor H.X temp.). Electrical wiring () Indoor unit Models SKM22ZDS, 25ZDS, 28ZDS, 5ZDS Y/GN TB HEAT EXCHANGER Tr 2/N Power line (Outdoor unit) FMI BR CNC CNU 5 CFI CNB N 52C4 F (250V.5A) J Y/GN G Color symbol BR Y/GN Black Brown Red White Yellow/Green SM CNW CNM IC8 ZNR Printed circuit board CNE CNG CNF Back up switch Display Wireless RAmp ThIA ThIR ThIR2 25
29 Model SKM50ZDS HEAT EXCHANGER TB Y/GN 2/N Power line (Outdoor unit) FMI CNU BL 6 Y 5 4 N 52C4 F (250V.5A) J Y/GN G Color symbol Black BL Blue BR Brown Red White Y Yellow Y/GN Yellow/Green SM CNM ZNR ~ ~ Printed circuit board CNE CNG CNF Back up switch Display Wireless RAmp ThIA ThIR ThIR2 26
30 Models STM25ZES, 5ZES, 50ZES, 60ZES SM FMI Control box Y BL CNM CNU CNB DM Y CNQ S/N Display Wireless Ramp CNE Printed circuit board ZNR F (250V.5A) R/L J G Y/G Y/G CNP CNG 2/N T T2 X Y Z X Y Z Color symbol Black BL Blue Red Y Yellow White Y/G Yellow/Green FS ThIA ThIR ThIR2 Power line (Outdoor unit) Wired remote controller (Optional parts) Models SRRM25ZES, 5ZES, 50ZES, 60ZES SM FMI Control box Y BL CNM CNU CNB DM CNQ Printed circuit board ZNR F (250V.5A) S/N R/L J FS CNP G Y/G CNC Y/G CNE CNG Tr OR 2/N T T2 X Y Z X Y Z Display Color symbol Black BL Blue OR Orange Red Y Yellow White Y/G Yellow/Green Wireless Ramp ThIA ThIR ThIR2 Power line (Outdoor unit) Wired remote controller (Optional parts) 27
31 28 Power source Phase 220/20/240V Unit A Unit B T EARTH T2 T F 250V 5A L N Y/G 2 2 BR CFO Y/G L N G CNO CNP LOUT2 NOUT2 BL GR NF LED 5 LED 4 LED ERROR (Red) Unit A Unit B (Green) L OR OR NF OR OR AFL2 AFL BL AC.L ~ + L P2 GR AC.N DS IC2 ~ N N2 CNG CNH CNN CNH DCP F 200V 2A DCN CNJ SWITCHING POWER CIRCUIT CNK N_ N_ PWB ASSY(POWER) PWB2 F 250V 20A U P U V Q V NF W N W P_ P_ CNI RAM DATA PWB ASSY(CAPACITOR) PWB C C2 C CNG PWB ASSY(CPU) PWB CM Model SCM45ZDS (2) Outdoor unit EEV_A EEV_B FMo CAP CAP2 Me Lo COM Y OR BL CNS 7 5 G2 Y/G CNB 2 2 CNC CND ThoC ThoR ThoA ThoD Color symbol BL BR GR OR YL Y/GN Black Blue Brown Gray Orange Red White Yellow Yellow/Green 20S HEATER
32 29 Power source Phase 220/20/240V Unit A Unit B Unit C T EARTH T2 F 250V 20A L N Y/G 2 2 BR 2 BL Y/G L N G CNO CNP CNQ LOUT2 NOUT2 LED5 ERROR BL GR LED4 Unit A NF LED Unit B BL GR LED2 Unit C OR OR AFL2 AFL AC.L ~ + L P2 AC.N DS IC2 ~ N N2 CNG CNH CNN CNH DCP F 200V 2A DCN SWITCHING POWER CIRCUIT OR OR NF CNJ CNK CNL L N_ PWB ASSY(POWER) PWB2 F 250V 20A U P U V Q V NF W N W P_ P_ C C2 C C4 CNG PWB ASSY(CPU) PWB N_ CNI RAM DATA PWB ASSY(CAPACITOR) PWB CM Model SCM60ZDS CFO EEVA EEVB EEVC FMo CAP CAP2 Me Lo COM Y OR BL CNS 7 5 Y/G G2 CNB 2 2 CNC CND ThoC ThoR ThoA ThoD Color symbol BL BR GR OR Y Y/GN Black Blue Brown Gray Orange Red White Yellow Yellow/Green 20S HEATER
33 0 Power source Phase 220/20/240V Unit A Unit B Unit C Unit D T EARTH T2 T T4 T5 L N Y/G 2 2 BR 2 BL 2 Y NF F 250V 20A Y/G Y/G L N G CNO CNP CNQ CNR LOUT2 NOUT2 LED5 ERROR BL GR LED4 Unit A NF LED Unit B BL GR LED2 Unit C NF OR OR AFL2 AFL AC.L ~ + L P2 AC.N DS IC2 ~ N N2 CNG CNH CNN CNH DCP F 200V 2A DCN LED Unit D EEVA OR SWITCHING POWER CIRCUIT CNJ CNK CNL EEVB L OR EEVC N_ EEVD PWB ASSY(POWER) PWB2 F 250V 20A U P U V Q V NF W N W CNM 2 N_ P_ P_ PWB ASSY(CAPACITOR) PWB C C2 C C4 CNG PWB ASSY(CPU) PWB CNI RAM DATA CM Model SCM80ZDS FMo CAP CAP2 Hi Me Lo COM CFO Y OR BL CNS 7 5 Y/G G2 CNB 2 2 CNC CND ThoC ThoR ThoA ThoD Color symbol BL BR GR OR Y Y/GN Black Blue Brown Gray Orange Red White Yellow Yellow/Green 20S HEATER
34 4 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER 4. Operation control function by remote control switch Remote controller Models All models S Operation section FAN SPEED button OPERATION MODE select button Each time the button is pushed, the indicator is switched over in turn. HI POWER button This button changes the HI POWER mode. AUTO HI MID LO HI POWER ON AM ECONO PM OFF Each time the button is pushed, the indicator is switched over in turn. ON/OFF button Press for starting operation, press again for stopping. AIR FLOW button This button changes the flap mode. When pressed, this button changes the mode in the following order: (Air scroll) ON TIMER button This button selects ON TIMER operation. Clock switch (SWING) This button is not used for SRRMZE series. (Air flow direction adjustment can not be performed.) This switch for setting the clock. OFF TIMER button This button selects OFF TIMER operation. FAN SPEED ON HI POWER TEMP AIR FLOW ECONO CANCEL ON OFF RESERVE TIME TIME OFF TIMER MODE ACL The above illustration shows all controls, but in practice only the relevant parts are shown. ECONOMY button This button changes the ECONOMY mode. TEMPERATURE button This button sets the room temperature. (This button changes the present time and TIMER time.) CANCEL button This button cancels the ON timer and OFF timer. RESERVE button This button sets the present time and TIMER time. RESET switch Switch for resetting microcomputer. S Indication section HI POWER MODE indicator Indicates during Hi power mode operation. TEMPERATURE Indicator Indicates set temperature. (Does not indicate temperature when operation mode is on AUTO) AUTO HI MID LO HI POWER ON AM ECONO PM OFF ECONOMY MODE indicator Indicates during economy mode operation. OPERATION MODE Indicator Indicates selected operation with lamp. [ (Auto) (Cool) (Heat) (Dry)] Clock Indicator FAN SPEED Indicator Indicates present time or timer setting time. Indicates set air flow rate with lamp. OFF TIMER Indicator AIR FLOW Indicator Indicates during OFF TIMER operation. Shows selected flap mode. ON TIMER Indicator Indicates during ON TIMER operation.
35 Unit indication section Models SKM22ZDS, 25ZDS, 28ZDS, 5ZDS, 50ZDS RUN (HOT KEEP) light (green) Illuminates during operation. Blinks at air flow stop due to the HOT KEEP. TIMER light (yellow) Illuminates during TIMER operation. HI POWER light (green) Illuminates during HI POWER operation. ECONOMY light (orange) Illuminates during ECONOMY operation. Models STM25ZES, 5ZES, 50ZES, 60ZES RUN (HOT KEEP) light (green) Illuminates during operation. Blinks at air flow stop due to the HOT KEEP. TIMER light (yellow) Illuminates during TIMER operation. ECONOMY light (orange) Illuminates during ECONOMY operation. HI POWER light (green) Illuminates during HI POWER operation. Models SRRM25ZES, 5ZES, 50ZES, 60ZES RUN (HOT KEEP) light (green) Illuminates during operation. Blinks at air flow stop due to the HOT KEEP. TIMER light (yellow) Illuminates during TIMER operation. HI POWER light (green) Illuminates during HI POWER operation. ECONOMY light (orange) Illuminates during ECONOMY operation. 2
36 5 INSTALLATION R40A refrigerant is used for this airconditioner. Execute the installation work while taking care of the following points in addition tothe general caution items. 5. Installation tools Prepare the following special tools for R40A in addition to the generalpurpose tools. Flare tool Gauge manifold Charge hose Vacuum pump adaptor Leak detector 5.2 Refrigerant piping Use the copper pipe that has less than 40 mg/0 m of oil adhesion and 0.8 mm of wall thickness. Never use the thin walled pipe thethickness of which is less than 0.8 mm. Use the flare nut attached to the airconditioner. 5. Pipe connection () Pipe working Copper pipe dia. Liquid side ø6.5 ø9.52 Gas side ø2.7 Dimension "A" (mm) Flare tool bar Dimension "B" Copper pipe Copper pipe dia. ø6.5 ø9.52 ø2.7 Dimension "B" (mm) Clutch type flare tool for R40A 0.0 ~ ~ ~ 0.5 (2) Tightening torque The tightening torque is shown below. Copper pipe dia. Liquid side ø6.5 ø9.52 Gas side ø2.7 Across flats of flare nut (mm) Tightening torque N m (kgf m) 4 ~ 8 ( ~.8) ~ 42 (. ~ 4.2) 50 ~ 62 (5.0 ~ 6.2) () Vacuuming The charge hose for R22 cannot be connected because the service port diameter is different from the conventional one. Usethe special charge hose for R40A. Use the vacuum pump adapter for reverse flow prevention to check the reverse flow of vacuum pump oil. If oil flows back tothe airconditioner, it causes failure of refrigerant cycle. 0kPa (76cmHg) Handle Lo Charge Hose (Special for R40A) Compound pressure gauge Pressure gauge Gauge manifold (Special for R40A) Handle Hi Charge hose (Special for R40A) Vacuum pump adaptor (For reverse flow prevention) (Special for R40A) Vacuum Pump
37 PARTS LIST (Main parts) () Indoor unit No. Parts Name SKM22ZDS Parts No. SKM25ZDS SKM28ZDS PANEL ASSY, FRONT RKV02AA 2 PANEL, FRONT RKV22A00B PANEL ASSY, AIR INLET RKV45A00B 4 GRILLE ASSY, AIR OUTLET RKV45A0B 5 MOTOR, AC SSA5J28 6 IMPELLER SSA4G042C 7 HEAT EXCH ASSY (AIR) RKV0A500D 8 PWB ASSY RKV505A500C RKV505A500D RKV505A500F 9 CONTROL ASSY, REMOTE RMA502A00 No. Parts Name SKM5ZDS Parts No. SKM50ZDS PANEL ASSY,FRONT RKV02AA RKV02AC 2 PANEL,FRONT RKV22A00B RKV22A00H PANEL ASSY,AIR INLET RKV45A00B 4 GRILLE ASSY,AIR OUTLET RKV45A0B 5 MOTOR,AC SSA5J28 6 MOTOR,DC SSA52T064 7 IMPELLER SSA4G042C 8 HEAT EXCH ASSY(AIR) RKV0A500D RKV0A02B 9 PWB ASSY RKV505A500G RKV505A00N 0 CONTROL ASSY,REMOTE RMA502A00 4
38 No Parts Name CABINET ASSY FAN, TURBO MOTOR, DC PUMP ASSY, DRAIN SWITCH ASSY, FLOAT Parts No. STM25ZES STM5ZES STM50ZES STM60ZES RJA00A760A SSA4J08 SSA52T074 PJA45A505P PJA56A700B 6 HEAT EXCH ASSY(AIR) RJH0A002 RJH0A00 7 PWB ASSY RKW505A200T RKW505A200W RKW505A200Y RKW505A200Z 8 CONTROL ASSY, REMOTE RMA502A00 9 PANEL, FRONT PJA22A752 0 LOUVER ASSY, BLOW PJA46A750 MOTOR, STEPPING SSA52T045 2 GRILLE, AIR INLET PJA45A75 No Parts Name CABINET ASSY PANEL ASSY, REAR MOTOR, DC IMPELLER SCROLL ASSY Parts No. SRRM25ZES SRRM5ZES SRRM50ZES SRRM60ZES RJD2A00B RJD25A00 SSA52T069B SSA4D088 RJD4B00 6 HEAT EXCH ASSY(AIR) RJD0A0 RJD0A PWB ASSY SWITCH, FLOAT CONTROL ASSY, REMOTE RKW505A200M RKW505A200P RKW505A200R RKW505A200S SSA56A07Y RMA502A00 5
39 PARTS LIST (Main parts) (2) Outdoor unit No. Parts Name SCM45ZDS Parts No. SCM60ZDS SCM80ZDS PANEL,FRONT RWC22A00 PCA22A027AH 2 PANEL,SIDE(R) RWC2A00B RWC2A00A PANEL,SIDE(L) RWC2A002 4 PANEL,TOP RWC24A00B PCA24A007 5 GRILLE,AIR OUTLET RWC45A002 6 GUA,FAN PCAA02 7 GUA,FIN RWCA004 PCAA07 8 BRACKET,MOTOR RWC6A04A 9 BASE,MOTOR PCA6A092N 0 MOTOR,AC SSA5B86 SSA5B87 SSA5T6C PROPELLER SSA4B2 SSA4B209 2 BASE ASSY RWCA00B RWCA00F RPCA HEAT EXCH(AIR) RPCA85 RPCA85 4 VALVE,S(4WAY) SSA82C078 5 COIL,SOLENOID SSA82F027B 6 COMPRESSOR ASSY RSA20A00A PCA20A048A 7 PWB ASSY(MAIN) RPC505A RPC505AA RPC505AB 8 PWB ASSY(POWER) RPC505A85 RPC505A85A 9 PWB ASSY(CAPACITOR) RPC505A852 RPC505A852A 20 VALVE,BODY(EXP) SSA87F0 2 COIL,SOLENOID SSA82F20C SSA82F20F 22 COIL,SOLENOID SSA82F20D SSA82F20K 2 COIL,SOLENOID SSA82F20F SSA82F20L 24 COIL,SOLENOID SSA82F20M 6
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