C E IL IN G W A L L SPLIT TYPE ROOM AIR CONDITIONER. Models Indoor unit Outdoor unit

Transcription

1 SPLIT TYPE ROOM AIR CONDITIONER C E IL IN G W A L L t y pe Models Indoor unit Outdoor unit AWY24LBAJ AOY24LMAL AOY30LMAL CONTENTS SPECIFICATIONS OUTLINE AND DIMENSIONS REFRIGERANT SYSTEM DIAGRAM ERROR CONTENTS CIRCUIT DIAGRAM INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM.. 7 OUTDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM 8 DISASSEMBLY ILLUSTRATION PARTS LIST STANDARD ACCESSORIES

2 SPECIFICATIONS TYPE INDOOR UNIT OUTDOOR UNIT COOL & HEAT AWY24LBAJ AOY24LMAL COOL & HEAT AOY30LMAL COOLING CAPACITY (kw) HEATING CAPACITY (kw) ELECTRICAL DATA POWER SOURCE (V) 230 FREQUENCY (Hz) 50 RUNNING CURRENT INPUT WATTS (A) (kw) COOLING HEATING COOLING HEATING E.E.R. (kw/kw) COOLING HEATING MOISTURE REMOVAL ( /hr) AIR CIRCULATION-Hi (m 3 /hr) 1,050 1,050 COMPRESSOR TYPE DISCRIMINATION REFRIGERANT R410A (g) Hermetic type, Inverter, 4 poles, Three phase, DC motor, Twin Rotary TNB220FPCM9 1,850 FAN MOTOR POWER SOURCE (V) 230 DISCRIMINATION MFD-36JO HI-SPEED (r.p.m.) 1,450 INDOOR UNIT MED-SPEED (r.p.m.) 1,280 LO-SPEED QUIET (r.p.m.) (r.p.m.) 1,180 1,080 OUTDOOR UNIT DISCRIMINATION (r.p.m.) MFB-30NTAT 730 DIMENSIONS INDOOR UNIT H x W x D (mm) 270 x 1,150 x 285 OUTDOOR UNIT H x W x D (mm) 900 x 900 x 350 WEIGHT INDOOR UNIT GROSS / NET (kg) 20 / 16 OUTDOOR UNIT GROSS / NET (kg) 78 /

3 TYPE COOL & HEAT COOL & HEAT INDOOR UNIT OUTDOOR UNIT AWY24LBAJ AOY24LMAL AOY30LMAL NOISE LEVEL HI-SPEED (db) 47 INDOOR UNIT MED-SPEED LO-SPEED (db) (db) QUIET-SPEED (db) 37 OUTDOOR UNIT (db) 52 REFRIGERANT CHARGE (R410A) PIPE LENGTH FULL CHARGE AMOUNT ADDITIONAL REFRIGERANT 10 m (33 ft.) 15 m (49 ft.) 20 m (66 ft.) 25 m (82 ft.) 1,850 g (65.1 oz) 2,100 g (73.9 oz) 2,350 g (82.7 oz) 2,600 g (91.7 oz) 50 g / m (1.76 oz / 3.3 ft.) (over 10 m)

4 OUTLINE AND DIMENSIONS Models : AWY24LBAJ Unit : mm Models : AOY24LMAL AOY30LMAL ~ Packed Valve (Liquid) 9.52 Packed Valve (Gas)

5 REFRIGERANT SYSTEM DIAGRAM Models : AWY24LBAJ / AOY24LMAL / AOT30LMAL OUTDOOR UNIT COMPRESSOR HEAT COOL 4-WAY VALVE HEAT EXCHANGER CAPILLARY TUBE HEAT EXCHANGER RECEIVER ACCUMULATOR EXPANSION VALVE STRAINER 3-WAY VALVE 2-WAY VALVE INDOOR UNIT HEAT EXCHANGER

6 ERROR CONTENTS The OPERATION, TIMER and SWING lamps operate as follows according to the error contents. Error contents Error display OPERATION TIMER SWING () (GREEN) (ORANGE) Indoor unit circuit board error Indoor unit room temperature sensor wire opened Indoor unit room temperature sensor wire short circuited Indoor unit piping sensor wire opened Indoor unit piping sensor short circuited Serial error Outdoor unit circuit board error or miswiring between outdoor unit and indoor unit Indoor unit fan error 2 times 2 times 3 times 3 times 5 times 5 times 6 times Outdoor unit piping sensor Outdoor unit outdoor temperature sensor error Outdoor unit discharge temperature sensor error Outdoor unit compressor temperature sensor error IPM error Current transformer error Active filter module error Compressor location error Outdoor fan motor error 3 times 4 times 5 times 9 times 10 times 11 times 12 times 13 times 14 times : Fast flashing : Slow flashing : Off DIP switch DIP-SW Current (Max.) Model OFF OFF OFF 16.5A AOY30LMAL ON OFF OFF 14.5A AOY24LMAL OFF ON OFF 12.0A ON ON OFF 9.5A

7 CIRCUIT DIAGRAM Models : AWY24LBAJ / AOY24LMAL / AOY30LMAL OUTDOOR UNIT INDOOR UNIT TO POWER SOURCE

8 SWITCHING INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM Models : AWY24LBAJ CONTROLLER PCB ASSEMBLY (MAIN PCB) AWY24LBAJ : EZ-0021HHSE-C : EZ-0021GHSE-C ROOM TEMPERATURE THERMISTOR HEAT EXCHANGER THERMISTOR OPERATE INDICATOR PCB MANUAL AUTO SWITCH Jumper wire configurations Switch Function ON/Linked OFF/Open SWITCHING SWITCHING SWITCHING JM1 High ceiling (See table 5) standard High Ceiling 1 JM2 / JM3 Custom code (See table 2) JM4 Auto restart enable disable JM5 / JM6 Heating compensation (See table 1) CORRECTION CORRECTION Table 1 ON / ON 4 Table 2 ON / ON A ON / OFF -2 ON / OFF B OFF / ON 0 OFF / ON C OFF / OFF 2 OFF / OFF D

9 OUTDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM Models : AOY24LMAL AOY30LMAL INVERTER ASSEMBLY POWER SOURCE AC230V POWER SUPPLY PCB ASSEMBLY ( B-K01FL-05 ) EZ-001AHUE-P L N W201 AWG14 F201 TLC25A-250V B AWG14 AWG20 W1 W31 B L B W8 ORANGE B W9 ORANGE AWG18 ORANGE AWG18 ORANGE POSISTOR ZPR0YCE 400A300 3 AWG14 W2 CHOKE COIL L=0.3MH 30A TO INDOOR UNIT L N 3 FAN MOTOR-1 AWG20 AWG16 GREEN FM1 W33 B C211 FAN CAPACITOR-1 450V 4uF N W3 B EARTH GREEN W23 B W22 B AWG20 AWG20 W202 AWG20 SERIAL AWG20 AWG14 BROWN 1 3 TM2 TM1 CN34 B2P3-VH-B-Y W102 B W103 B CN11 B4P7-VH-B BROWN W10 TM101 VIOLET AWG14 BROWN W105 BROWN VIOLET W20 W21 UL1007 AWG CN42 B2PB-XAYK-1-A TM102 TM103 W203 AWG14 W204 AWG14 AWG12 L1 I C 414 AWG12 L2 P - N1 N2 I O ACTPM SACT32010A W205 AWG14 W206 AWG14 VIOLET EMI FILTER TFT N 2T BROWN ORANGE UL1007 AWG24 TM104 TM BROWN ORANGE W27 B W25 B CN407 B4B-XASK-1-A 1 AWG20 CN35 3 B2P3-VH-B-M GREEN TM110 TM107 CN15 B6B-XASK-1-A CN16 B7B-XASK-1-A W207 AWG14 W208 AWG ORANGE BROWN 1 UL1007 AWG24 GRAY VIOLET GREEN UL1007 AWG24 P N CN302 CN302 TR PCB ASSEMBLY ( B-K02CJ-01 ) EZ-001AHUE-TR U V W AWG C M COMPRESSOR 4-WAY VALVE EXPANSION VALVE M BROWN ORANGE CN CN27 B6B-XARK-1-A CONTROLLER PCB ASSEMBLY ( B-K01FK-02 ) AOY24LMAL : EZ-003PHUE-C AOY30LMAL : EZ-003RHUE-C CN14 B9B-XASK-1-A BROWN ORANGE GREEN VIOLET GRAY UL1007 AWG CN301 DISCHARGE TEMPERATURE THERMISTOR PIPE TEMPERATURE THERMISTOR OUTDOOR TEMPERATURE THERMISTOR BROWN BROWN CN21 B2B-XH-AM CN22 B2B-XH-AM CN23 B2B-XAEK-1-A

10 Models : AOY24LMAL AOY30LMAL AC VOLT I N FAN CAPACITOR 1 FAN MOTOR 1 FAN CAPACITOR 2 FAN MOTOR 2 ELECTRIC VALVE 4-WAY VALVE CRANK CASE HEATER PRESSURE SWITCH 2 PRESSURE SWITCH 1 EXPANSION VALVE DISCHARGE TEMPERATURE PIPE TEMPERATURE OUTDOOR TEMPERATURE HEAT SINK TEMPERATURE COMP. TEMPERATURE SERIAL CN34 B2P3-VH-B-Y N L CN11 B4P7-VH-B CN12 B4P7-VH-B-R CN31 B2P3-VH-B CN CN33 B2P3-VH-B-C CN36 B2B-XASK-1-A CN37 B2B-XARK-1-A CN27 B6B-XARK-1-A CN21 B2B-XH-AM CN22 B2B-XH-AM CN23 B2B-XAEK-1-A CN25 B2B-XAKK-1-A CN26 B2B-XAMK-1-A GREEN TM1 W103 W102 W101 W104 B B B B CR3 RE1202 CR5 RE1202 CR6 RE1202 R90 2.2K C L202 BL02Rn1 24V 18 K11 G5S-1 K12 G5S-1 C R97 10 <1/2W> L201 BL02Rn1 R K (1%) R65 56K (1%) R K (1%) R98 56K (1%) R100 56K (1%) R94 10 <1/2W> R95 10 <1/2W> R96 10 <1/2W> R62 10K R64 10K R66 10K R99 10K R101 10K CR1 RE V 12V 14 12V 12V 12V R91 2.2K R92 1.0K R93 1.0K C C C C C CN42 B2B-XAYK-1-A POWER RELAY CONTROL CR2 RE V C O1 O2 O3 O4 HYIC1 HU2001 BROWN W105 TM2 12V CT1 CT-1B V K13 G5N-1A K14 G5N-1A K15 G5N-1A K17 G5N-1A K18 G5N-1A GND1 COM1 GND3 GND4 I 1 I 2 I 3 I 4 GND2 COM2 NC1 NC2 IC4 TD V 12V D28 TLR124 <> R43 2.2K IC3-4 M54523 IC3-3 M54523 IC3-2 M54523 IC3-1 M54523 IC5-1 M54523 IC5-2 M54523 IC5-5 M54523 IC5-4 M54523 IC5-6 M54523 R51 4.7K D60 DA226U C60 <PJ> 220/16V R60 1.0K (1%) JM51 R50 10K R52 1.0K C C VR1 B2K R55 1.0K R K (1%) Q51 2SC2412K <BQ> R56 27K C IC1 MB P63 P62 P46 P12 P50 P37 P36 P40 MD2 P11 P26 P02 P03 P04 P05 P06 P07 P10 C P20 P21 P22 P23 P57 P56 P55 P54 P52 P53 P51 X0 X1 CONTROLLER PCB ASSEMBLY AOY24LMAL : EZ-003PHUE-C AOY30LMAL : EZ-003RHUE-C R68 22K C X1 8.00MHz <EF0EC> C VCC AVCC P00 P01 P17 P13 P14 P15 P16 AVR P24 P25 P30 P31 P32 P33 P34 P35 P60 P61 MD0 MD1 P44 P43 P42 P41 P45 RSTX P27 AGND GND GND R403 10K R407 10K C19 C x 2 DC VOLT IN CN35 B2P3-VH-B-M GREEN IC401 PS IC404 PS C20 <PS> 4.7/50V R608 10K C R19 10K R33 47K R40 1.0K C A 18V 18V R K 8 <1/4W> - IC V upc393 R K <1/4W> - IC400-2 upc393 4 A IC201 BR93LC46 CS SK D1 NC VCC D0 NC GND JM207 R K <2W> C R72 1.0K C16 4.7/50V <PS> IC6 BD4742G SUB NC 10K x 7 R11 R12 C409 10/2 <PS> A A C R <1/2W> A R13 R14 R205 10K R6 100K <2W> R1 100K <2W> Q1 2SC4236 R15 18V R K <1/4W> R <1/2W> D1 M1FL20 C R16 D402 RD3.3ES <B2> A C411 R K 0.01 C R K D10 RD5.6ES <B2> R114 27K C P <CH> R17 R73 82K VCC VOUT GND R K Q91 2SC2412K <BQ> O R K <RN-1/2W> R K <RN-1/2W> R K (1%) R K (1%) A R2 1.0K <RS-3W> R3 100 <1W> C D2 <ECQB> M1FL20 18V R4 330 <1/4W> 1 IC13 PS D 8 I G IC2 PST600D SW1 JM105 JM104 JM103 JM106 C3 <PJ> 100/16V C1 220P <BN> R K - R74 10K R K <1/4W> IC11 upc393 CORRENT CHANGING 1 CORRENT CHANGING 2 CONSTRUCTION CHECK MODEL CHANGING 2 MODEL CHANGING 1 MODEL CHANGING 0 TEST JUMPER R K <RN-1/2W> R K <RN-1/2W> R K (1%) R K (1%) D C418 <PS> 10/3 O G I A IC407 upc24m18 R75 10K D401 M1FL20 C406 <PJ> 220/50V JM114 JM113 JM115 JM116 R76 10K FH3 PFC F2 BET 3.15A FH4 PFC T1 IVP C C89 470P <CH> R K R77 10K DA226U x 2 D81 D82 C86 C P 470P <CH> <CH> D R78 10K D7 M1FL20 R79 10K JM111 R605 22K D4 M1FL20 D5 M1FL20 D6 M1FL20 D3 M1FL20 D11 M1FL20 D8 M1FL20 JM112 C R604 10K R Q401 DTC114EKA R8 18K C10 <PJ> 220/50V R5 10K C4 <PJ> 470/2 C5 <PJ> 220/16V 1 3.3V R K <1/4W> D12 <B2> RD3.3ES R21 10K I G O IC8 TA7805 R112 R110 R603 10K R20 10K C IC402 18V 18V PS A 24V 12V R R R R R R R602 10K R VR2 B2K 195K (1%) <RN-1/2W> x 6 R111 R86 R K (1%) R (1%) C6 <PJ> 100/16V C R89 R88 R601 10K C R A C13 <PJ> 100/3 C12 <PJ> 100/3 C11 <PJ> 100/3 1 C14 <PJ> 220/3 D C A CN407 B4B-XASK-1-A ACTPM CONTROL CN16 B7B-XASK-1-A IPM POWER SUPPLY2 CN15 B6B-XASK-1-A IPM POWER SUPPLY1 CN14 B9B-XASK-1-A IPM DRIVING SIGNAL CN601 B10B-PASK-1 TAUX TTXD TRXD TMODE TAUX3 TCK / TRES / TICS FLASH

11 Models : AOY24LMAL AOY30LMAL POWER SUPPLY PCB ASSEMBLY EZ-001AHUE-P TM101 W7 W10 AWG14 BROWN MAIN PCB W8 B AWG18 ORANGE POSISTOR L AC V 50Hz N MULTI CONTROLLER AWG16 INDOOR UNIT AWG16 POWER SOURCE AWG14 MULTI CONTROLLER AWG16 INDOOR UNIT AWG16 POWER SOURCE AWG14 EARTH AWG16 GREEN W2 W32 B W31 B W1 VA V <TNR> W34 B W3 B W33 B VA V <TNR> JM1 C <LE> AWG20 SA100 RA-302M C <YE> C <YE> L1 RCH PF05 C <YE> C <YE> C <LE> L2 RCH PF05 C <LE> C <YE> C <YE> L3 n200500k C <LE> R200 ZPR0RCH400 C <ET> K101 G4A-1A -PE-PS C <LE> D101 D25XB60 - W9 B W5 W6 C <HCP> AWG18 ORANGE POSISTOR AWG14 ORANGE DIODE BRIDGE AC INPUT AWG14 GRAY DIODE BRIDGE AC INPUT TM102 ACTPM W16 AWG14 AWG14 W17 TM103 ACTPM- ACTPM P AWG14 ACTPM N1 AWG14 PURPLE TM104 W11 W12 TM105 R K <2W> F1 25A C201 C202 C203 C / 500/ 500/ V 450V 450V <HCP> W26 W14 W15 AWG14 TM110 TM108 AWG14 TM107 AWG14 IPM P IPM P IPM N AC OUTPUT L N AWG20 AWG20 W22 B W23 B FH3 VA V <TNR> F4 5A <BET> FH4 POWER RELAY CONTROL UL1007 AWG20 PURPLE UL1007 AWG20 W20 B W21 B DC OUTPUT PLUS POLARITY AWG20 MINUS POLARITY AWG20 PLUS POLARITY AWG20 W27 B W25 B W24 B

12 Models : AOY24LMAL AOY30LMAL TR PCB ASSEMBLY EZ-001AHUE-TR CN302 B YEL IPM POWER SUPPLY ORG BRN UL1007 AWG24 P4 L=450 C301 47/3 <PJ> C302 47/3 <PJ> CN303 B GRY IPM POWER SUPPLY UL1007 AWG24 07 / XAP-07V-1 CN301 PUR BLU GRN BRN B IC307 PS V H IC301 R PS V H <1/4W> C /3 <PJ> C303 47/3 <PJ> VUP1 UP VUPC VVP1 VP VVPC VWP1 WP VWPC UN VN WN F0 VN1 VNC P U V W N P U V W N ORG IC310 PM30CTJ IPM DRIVING SIGNAL YEL GRN BLU IC302 PS V H R <1/4W> PUR GRY BLK UL1007 AWG24 10 / XAP-09V-1 IC303 PS V H R <1/4W> IC304 PS V H R <1/4W> IC305 PS V H R <1/4W> IC306 PS V H R <1/4W>

13 DISASSEMBLY ILLUSTRATION Models : AWY24LBAJ

14 Models : AWY24LBAJ

15 Models : AWY24LBAJ

16 Models : AWY24LBAJ

17 Models : AWY24LBAJ

18 Models : AWY24LBAJ

19 Models : AWY24LBAJ

20 Models : AWY24LBAJ

21 Models : AOY24LMAL AOY30LMAL

22 Models : AOY24LMAL AOY30LMAL e

23 Models : AOT24LMAL AOT30LMAL

24 PARTS LIST INDOOR UNIT When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column. Ref. No. Description AWY24LBAJ Part No. Ord. Q'ty Ref. No. Description AWY24LBAJ Part No. Ord. Q'ty 8-2 Filter Frame Base-B Control Box Bracket (Eva. ) Assy Fan Motor-Inner KIT (Front Cover) Service Cover Assy Rubber (Motor) Louver Hook (Cover)-L Lower Flap Coupling Pipe Assy Motor Holder KIT (FILTER GUIDE) Indicator PCB Assy Motor Link Louver Rod Louver Link Louver Link-B Earth Plate Hook (Cover)-R Link Arm Filter Base Base Assy Base-B Sub Assy Terminal CVR Eva. Sub Assy Rub (Bearing) Assy Drain Hose Screw Cover Louver Spring Control Box Cover Gear-A Gear-B Spring (Diffuser) Eva. Support-R KIT (Eva. Support-L) Eva. Holder Eva. Holder-B Evaporator Assy Evaporator Assy-B Joint Pipe Assy Drain Pan Assy Motor Box Cross Fan Assy Pipe Bracket KIT (Pipe Holder) Fixing Plate Thermo. Spring-A Link EMI Filter Distributor Assy Remote Control Holder Intake Cover Drain Cap Terminal-3P Display-F PWB Holder (Display) PCB Assy-Switch Step Motor Diffusion Sheet Thermistor Assy-Room Thermistor Assy-Pipe Controller PCB Assy Remote Control Unit Wire With Connector Wire With Connector Wire With Connector Upper Flap Wire Holder Diffuser Assy Fan Guard Fan Guard Holder Gear Box Bypass Pipe-B Assy Bypass Pipe

25 OUTDOOR UNIT When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column. Ref. No. Description AOY24LMAL Part No. AOY30LMAL Ord. Q'ty Ref. No. Description AOY24LMAL Part No. AOY30LMAL Ord. Q'ty 3 Fan Guard Emblem-Rear Cabinet-A, Painted Cabinet-C, Painted Noise Ins A Cabinet-B Base Assy, Painted Way Valve Assy Condenser Assy Compressor Cover-B Thermo.(Heat Exchi) Controller PCB Assy (EZ-003PHUE-C) (EZ-003RHUE-C) 255 Insulation ( Heat Sink ) Accumulator Solenoid Coil (EXP Valve) way Valve Thermistor Assy-Out Grip Compressor Cover-C Separate Wall-B Control Box Metal-G Control Box Metal-H Control Box Metal-I Control Box Metal-J Control Box-K Capacitor (Fan Motor) Propeller Fan Air seal Plate Locking Spacer Locking Spacer Special Nut M Holder Terminal Packing Bell-Mouth Protectine Net PTC Thermistor Coil, Choke Cabinet Top Plate Fan Motor Assy Out Motor Bracket-A Motor Bracket-B Motor Bracket-D Compressor Assy Comp Plate Assy Cabinet Left Bolt, Hex.Socket Valve Cover Rubber Seat-A Drain Cap Thermistor (Disc Temp. ) Terminal-6P Fuse Holder Fuse Fuse Fuse EXP Valve Assy Filter PCB Assy Heat Sink-A Terminal Cover Hex. Nut w/sp. Washer Way Valve Assy Valve Fixing Plate-A ACTPM Water Seal Plate-B Rubber Washer Frange nut TR PCB Assy Heat Sink-B Reactor Cover Strainer-B Screw, Painted Accum Support Sheet Accum SPT AS Acum HLD Rub Motor Bracket CTR Comp Temp Thermo e Seperate Wall Ins B Capacitor

26 STANDARD ACCESSORIES Models : AWY24LBAJ / AOY24LMAL / AOY30LMAL INDOOR UNIT ACCESSORIES OUTDOOR UNIT ACCESSORIES Name and Shape Part No. Name and Shape Part No. Wall hook bracket Hexagon wrench Remote control unit (AR-JW11) Cable clip Tapping screw Battery (penlight) Drain pipe Remote control unit holder Drain cap Putty Drain hose Insulation (Drain hose) SERVICE PARTS Tapping screw (big) ( 4 x 20) Name and Shape Service electric filter Part No. Tapping screw (small) ( 3 x 12) UTR-FB11 Holder The holders are attached to the filter frames of the indoor unit Optional electric filter UTR-FA11 Air purifying filter Deodorizing filter

27 0406G2619