OPERATOR INSTRUCTIONS FOR DM3000

Transcription

1 OPERATOR INSTRUCTIONS FOR DM3000 American Power Conversion 132 Fairgrounds Road West Kingston, RI USA Tel: Web: American Power Conversion, Ballybrit Industrial Estate, Galway, Ireland. Tel: Handbook No A Rev, 3

2 Contents Section 1 - DM3000 Functional Description Section 2 - DM3000 Controller Operation Section 3 DM3000 SNMP Module Appendix A Drawing List & GUI information Revision Description of Change Author and Date 1 New Issue SD/NG April 01 2 Modem detail amendments SD May 01 3 GUI instructions removed NW Feb 02 Page 2

3 Contents 2.1 Power Up, Initialisation and Screensaver PIN Screens Menu Hierarchy Status Screen Items Alarm Screen Items System Screen Items System/Set-Alm Screen Items System/Set up Screen Items System/Time and Date Setting Items System/Output Relay Screens System/Output Relay Alarm Map Screens System/Output Relay Alias Screens System/Input Relay Alarm Map Screens System/Input Relay Alias Screens Communication Screen Items Comms/COM1 Screen Items Comms/COM2 Screen Items Diagnostic Screen Items Module Screen Items Rectifier Screen Items Rectifier /Set Alarm Screens Rectifier/Parameter Screen Items Rectifier/Information Screen Items CirBkr Screen Items CirBkr/Set-Alm Screen Items CirBkr/Alias Screen Items Fuse Screens Fuse/Set Alarm Screens Fuse/Alias Screens LVD Screens LVD/Set Alarms Screens LVD/Parameter Screens Battery Screens Battery /Set Alarm Screens Battery /Parameter Screens Battery /Compensation Screens OEM Screens Telephony Approvals Battery Replacement DM3000 SNMP Card Drawing List & GUI Information Page 3

4 1 DM3000 Functional Description The DM3000 Controller consists of the following controls and indicators. -A two line by sixteen character LCD displaying system parameter settings and system status messages. -Up, Down, Left and Right Scrolling keys designated with arrows. -Menu Item, Character Selection and setting key designated M. -Illuminated alarm indicators for Major, Minor and Relays 1 to 6. -RS232, Modem and Network (Fitted options) access. -Volts-free remote major and minor alarm relay contacts. Up to 96 rectifiers may be monitored digitally, via the internal serial link. Pin Number PL3A Relay O/P Function Pin Number PL3B Relay I/P Function 1A RLY1-NC 1B NC1 2A RLY1-C 2B COM1 3A RLY1-NO 3B NO1 4A RLY2-NC 4B NC2 5A RLY2-C 5B COM2 6A RLY2-NO 6B NO2 7A RLY3-NC 7B NC3 8A RLY3-C 8B COM3 9A RLY3-NO 9B NO3 10A RLY4-NC 10B NC4 11A RLY4-C 11B COM4 12A RLY4-NO 12B NO4 13A RLY5-NC 13B NC5 14A RLY5-C 14B COM5 15A RLY5-NO 15B NO5 16A RLY6-NC 16B NC6 17A RLY6-C 17B COM6 18A RLY6-NO 18B NO6 19A RLY7-NC 19B NC7 20A RLY7-C 20B COM7 21A RLY7-NO 21B NO7 22A RLY8-NC 22B NC8 23A RLY8-C 23B COM8 24A RLY8-NO 24B NO8 25A N/C 25B N/C Table: Remote Alarm Contacts Page 4

5 Note: The contact descriptions refer to the system in a de-energised condition. The volt-free contact ratings are as follows: Max switching voltage: 125 V AC/ DC Max switching/ carrying current (resistive): 1 A at 30V DC, or 0.5A at 120V AC Page 5

6 2 DM3000 Controller Operation 2.1 Power Up and Initialisation, Screensaver and Front Panel On power up, following a change of software revision or a system configuration setting, the firmware will reconfigure for the prescribed setup and will display a sequence of asterisks on the display, which will take a few seconds to complete. The screensaver is activated after a period of inactivity, and automatically clears after a pressing one of the arrow keys or the M button. The DM3000 menu items are accessed by use of the cursor buttons on its front panel, please see menu map in Appendix A (Drawing No OS-9521) for further detail. DM3000 Front Panel Buttons A selected menu item is highlighted using a sequential flashing underscore and a selected variable/character is indicated by a non-flashing underscore. M is used to select and set system variables, once the correct PIN number has been entered. 2.2 PIN Screens The PIN screen allows Personal Identification Number entry. Password setting has three levels of security. 0 allows no system changes, 1 allows some changes and 2 allows access to all variables. If the top right hand corner of a settable variable display shows s+, then the system security level will be set to 0. If it shows m+ then the system security level will be set to 1 or 2. Page 6

7 To access the PIN number entry, go to PIN and press M button (The m+ in the display will change to M+ the PINs for the two active levels are entered by sequential selection and setting of the characters. When the PIN number is entered, press M and proceed further through menu as necessary. PIN1 security clearance gives a display showing settable items with m+ in the top right hand corner of the display. Settable items requiring higher clearance (PIN 2) show s+ in the top right hand corner of the screen. To change the PINs first requires activation of the existing password code (By setting the current password here) for the appropriate security level, and then changing the PIN under the System/Setup screen. The status of the system alarms mapped to Output Relays is displayed by nine LEDs arranged in a group on the front panel. 2.3 Menu Hierarchy DM3000 Front Panel Alarms The menu hierarchy is organized into the following top level categories. STATUS ALARMS SYSTEM MODULES BATT PIN OEM 2.4 STATUS Screen Items These values indicate current system status and are not settable. System Voltage System Current System Temperature Battery Current Battery Temperature Page 7

8 2.5 ALARM Screen Items This is a list of current system alarms, they are removed when the alarm condition is rectified. Up to 16 alarm conditions can be listed. 2.6 SYSTEM Screen Items The System screen has a sub menu consisting of the following items. Further information on these settable variables is detailed later in this section. Set-Alm Setup Date Out-Rly In-Rly Comms Diag 2.7 System SET-ALM Screen Items. All Set-Alm Screen items are settable via the same method used to enter the security PIN number. Default values are shown in brackets and can be changed to a Major alarm or one of the other six relay alarms if required.. System High Voltage Threshold ( V). System High Voltage Alarm The System High Voltage parameters will give a minor alarm should the system voltage exceed a level of V. This voltage level can be adjusted to 0.01 V. System Low Voltage Threshold ( V) System Low Voltage Alarm The System Low Voltage parameters will give a minor alarm should the system voltage go below a level of V. This voltage level can be adjusted to 0.01 V. Rectifier Configuration Alarm The Rectifier Configuration alarm will be activated should the number of rectifiers in a system increase, or if a rectifier is moved from one position to a previously unpopulated position within a live system. Page 8

9 Rectifier 1 of N Alarm Rectifier 1 of N alarm is activated if one rectifier fails or is removed from the live system. Rectifier 2 of N Alarm Rectifier 2 of N alarm is activated if more than one rectifier fails or is removed from the live system. System High Temperature Threshold (70.00º C) System High Temperature Alarm The System High Temperature parameters will give a minor alarm should the system temperature go above a level of 70.00º C. This level can be adjusted to 0.01º C. System Low Temperature Threshold (0.00 C) System Low Temperature Alarm The System Low Temperature parameters will give a minor alarm should the system temperature go below a level of 0.00º C. This level can be adjusted to 0.01º C. Hardware System Voltage Alarm Hardware System Current Alarm Hardware Battery Temperature Alarm Hardware System Temperature Alarm Hardware LVD1 Alarm Hardware LVD2 Alarm Page 9

10 2.8 System SET UP Screen Items PIN1, PIN2, model and Fahrenheit are settable items, the rest are system set. PIN1 PIN2 Address1 Address2 Address3 Model Fahrenheit Fahrenheit (1111) Default security level 1 PIN number (2222) Default security level 2 PIN number (APC DCNS) (11035 Switzer Ave) (Dallas, Tx) (0004) Sets the system type in which the DM3000 is connected (OFF) Sets all temperature readings on DM3000 to Control Revision (000002) FWVersion (000156) Firmware version in control PCA of DM3000 Display Type (000255) Settable model types are as follows: Model No. Power System Configuration 0 Null Full system reset only 1 MX28B 200A/400 2 PC600 3 MX28B 1200A/ PC MX28B MX28B 400 (+24V) 7 PS150/300/450 8 PC / PC / PC /8400/ MX90B 2000/4000/ MX90B up to 5 racks & dual 6000A shunts Page 10

11 2.9 System Time and Date Setting Items Time and Date settings may be altered, although in practice this will only need to be done if the system is reset for any reason. Default Settings are shown in brackets. Date (Jan ) Time (00:00:00) 2.10 System Output Relay Screens The Out-Rly menu item contains two sub-menus, Rly-Map and Alias System Output Relay Alarm Map Screens Out-Rly1 Alm Out-Rly2 Alm Out-Rly3 Alm Out-Rly4 Alm Out-Rly5 Alm Out-Rly6 Alm (Ignore) (Ignore) (Ignore) (Ignore) (Ignore) (Ignore) The set of parameters above are the six relays associated with the six ALM LEDs on the DM3000 front panel. Each relay can also be mapped as a Major or Minor alarm, or ignored. Ignore is the default setting. Should a fault occur whilst the alarm is set to ignore, then the alarm will not indicate the fault but ignore it. Out-Rly1 Dly Out-Rly2 Dly Out-Rly3 Dly Out-Rly4 Dly Out-Rly5 Dly Out-Rly6 Dly (0 Sec) (0 Sec) (0 Sec) (0 Sec) (0 Sec) (0 Sec) The above set of parameters under Rly-Map are time delays for each relay, which can be set, such that a delay occurs between the system recognizing a fault and the alarm being shown. Page 11

12 2.12 System Output Relay ALIAS Screens Out-Rly1 (Relay 1) Out-Rly2 (Relay 2) Out-Rly3 (Relay 3) Out-Rly4 (Relay 4) Out-Rly5 (Relay 5) Out-Rly6 (Relay 6) Relay Minor Relay Major (Major) Using the Alias facility can reference a particular relay with a dedicated name System Input Relay Alarm Map Screens In-Rly1 Alm In-Rly2 Alm In-Rly3 Alm In-Rly4 Alm (Ignore) (Ignore) (Ignore) (Ignore) The first four relays can be set up such that they monitor a set of external volt free contacts and if those contacts change state an In-Rly alarm is initiated System Input Relay Alias Screens In-Rly1 (Relay 1) In-Rly2 (Relay 2) In-Rly3 (Relay 3) In-Rly4 (Relay 4) Using the Alias facility can reference a particular relay with a dedicated name. Page 12

13 2.15 Communication Screen Items The Comms menu item contains two sub-menus, COM1 and COM2, which respectively contain Mode,Protocol, Baud Rate and Hardware Flow Control. These are allocated the following settings. Mode (Direct/Mode/Stop) Protocol (ASCIIZ/DDCMP/BISYNC/NONE) Baud Rate (2400/9600/19200/38400/57600/115200) Hardware Flow Control (ON/OFF) 2.16 Communication COM1 Screen Items Mode (Direct) Protocol (BISYNC) Baud Rate (19200) Hardware Flow Control (OFF) 2.17 Communication COM2 Screen Items Mode (Modem) Protocol (BISYNC) Baud Rate (19200) Hardware Flow Control (OFF) Page 13

14 2.18 DIAGnostic Screen Items The diagnostics screen contains the following items. Store Cfg (Disable) Should the configuration of a system be changed (Such as increasing the number of rectifiers) a configuration alarm will be shown. To remove this alarm the new configuration must be stored in the controller. This is done by enabling the Store Cfg facility. Once the new configuration is stored Store Cfg will automatically reset to Disable. Lamp Test (OFF) Switching this ON will illuminate all front panel LEDs to confirm their functionality. Test Relay En (Disable) Test Relay En must be enabled such that a test of each relay may be carried out Test Relay 1 Test Relay 2 Test Relay 3 Test Relay 4 Test Relay 5 Test Relay 6 Test Min Rly Test Maj Rly (OFF) (OFF) (OFF) (OFF) (OFF) (OFF) (OFF) (OFF) Once Test Relay En has been enabled a function test on each of the eight alarm relays can be carried out. Move through the menu to Test Relay 1 and change OFF to ON. This will test the relay and the associated LED on the front panel should be illuminated. This process can be repeated for the remaining seven relays, then the Test Relay En disabled. Page 14

15 2.19 MODULES Screen Items The Modules menu item contains four sub-menus, Rect, Cirbkr, Fuse and LVD, which respectively contain menu items Rectifier Screen Items The RECT menu item contains three sub-menus, Set-Alm, Param and Info, which respectively contain menu items Rectifier SET-ALM Screen Items Rect CL Alm (n of N) Rect Stdby Alm (n of N) Rect FF Alm (n of N) Rect RFA Alm (n of N) 2.22 Rectifier PARAM Screen Items Rectifier Fail Safe (-54.00) Rectifier Fail Comms (1 min) 2.23 Rect INFO Screen Items Rectifier n Desc Rect n Current Rect n CL Rect n Stdby Rect n FF Rect n RFA (TRF5600) (000.0A) (OFF) (ON) (OFF) (ON) Page 15

16 2.24 CIRBKR Screen Items The CIRBKR menu item contains two sub-menus, Set-Alm and Alias, which also contain menu items Cirbrkr SET-ALM Screen Items CirBrkr1Alm to CirBrkr72Alm (Major) (Major) This function is a monitor of MCB circuits, such that if an MCB tripped or associated volt free contacts closed a Cirbrkr alarm would be generated. This may be a Major, Minor, an alarm associated with one of the six alarm relays or ignored Cirbrkr ALIAS Screen Items CirBrkr1 to CirBrkr72 (-48V) (-48V) Using the Alias facility can reference a particular CMB circuit with a dedicated name (Such as the load it is supplying). The default name is in brackets FUSE Screen Items The Fuse menu item contains two sub-menus, Set-Alm and Alias, which also contain menu items Fuse SET-ALM Screens Fuse1 Alm through to Fuse16 Alm (Major) (Major) This function monitors fuses, such that if a fuse blows or associated volt free contacts closed, a fuse alarm would be generated. This may be a Major, Minor an alarm associated with one of the six alarm relays or ignore. Page 16

17 2.29 Fuse ALIAS Screen Items Fuse1 to Fuse16 (-48V) (-48V) Using the Alias facility can reference a particular fuse circuit with a dedicated name (Such as the load it is supplying). The default name is in brackets LVD Screen Items The LVD menu item contains two sub-menus, Set-Alm and Param, which also contain menu items LVD/SET-ALM Screens LVD1 Option LVD1 Open Alm LVD2 Option LVD2 Open Alm (Disable) (Disable) LVDx Option is an alarm which enables or disables the LVD alarm. Should an LVD unit be connected this item should be enabled and the LVDx Open Alm will be generated should the LVD disconnect (Open). This may be a Major, Minor an alarm associated with one of the six alarm relays or ignored VD/PARAM Screen Items LVD1 Trip LVD1 Reset LVD2 Trip LVD2 Reset (-42.00V) (-48.00V) (-42.00V) (-48.00V) LVDx Trip is the voltage level at which the LVD unit will disconnect (Controlled by the DM3000) and the LVDx Reset is the voltage level at which the LVD will re-connect. These values can be set to an accuracy of 0.01V. Page 17

18 2.33 Battery Screens The Battery menu item contains three sub-menus, Set-Alm, Param and Comp which also contain menu items. The default settings are in brackets Battery/SET-ALM Screens Battery Discharge Threshold Battery Discharge Alarm (10.0A) Battery Discharge parameters are set such that if the battery discharges at a level greater that the set Threshold, an alarm will be generated. This may be a Major, Minor an alarm associated with one of the six alarm relays or ignored. Battery High Voltage Threshold (-58.00V) Battery High Voltage Alarm Battery High Voltage parameters are set such that if the battery voltage is at a level greater that the set Threshold, an alarm will be generated. This may be a Major, Minor an alarm associated with one of the six alarm relays or ignored. Battery Low Voltage Threshold (-44.00V) Battery Low Voltage Alarm Battery Low Voltage parameters are set such that if the battery voltage is at a level lower than the set Threshold, an alarm will be generated. This may be a Major, Minor an alarm associated with one of the six alarm relays or ignored. Battery High Temp Threshold (70.00C) Battery High Temp Alarm Battery High Temperature parameters are set such that if the battery temperature is at a level higher than the set Threshold, an alarm will be generated. This may be a Major, Minor an alarm associated with one of the six alarm relays or ignored. Battery Low Temp Threshold Battery Low Temp Alarm (0.00C) Battery Low Temperature parameters are set such that if the battery temperature is at a level lower than the set Threshold, an alarm will be generated. This may be a Major, Minor an alarm associated with one of the six alarm relays or ignored. Page 18

19 2.35 Battery PARAMeter Screens Battery Float (-54.00V) Battery Maximum Recharge (50.0A) Battery Float voltage is the voltage at which the rectifiers float charge the battery string(s). Battery Maximum Recharge is the maximum recharge current Battery COMPensation Screens Comp Method Comp TC Comp H knee Comp L Knee (Off) (-3.00mV) (40.0C) (0.0C) 2.37 OEM Screens The OEM variables a calibration values which are entered at the time of initial test, and usually remain at these settings, requiring no further adjustment in the field. OEM R Offset OEM R Gain OEM S Offset OEM S Gain (0.250V) (1.000V) (0.900A) (1.000A) Page 19

20 2.38 Telephony Approvals The modem fitted to the DM3000 is a generic 14.4 Kbps type and is designed for use throughout Europe and is compliant with CTR21, the standard for pan- European telecommunications approval. The modem supports protocols for data transmission from 14.4KBPS down to 300 BPS, V.32bis, V.32, V.22bis, V.22,V.21, Bell 212A and 103, Modem Control and Configuration via standard AT Commands, Error Correction; V.42, MNP2-4 and MNP10,Data Compression; V.42bis and MNP5 providing a maximum effective data rate of 57,600 bps. The REN is useful to determine the quantity of devices which may be connected to a telephone line and still have all of these devices ring when the number is called. In most, but not all areas, the sum of the RENs of all devices connected to one line should not exceed five (5.0). To be certain of the number of devices you may connect to the line, as determined by the REN, you should contact the local telephone company to determine the maximum REN for your calling area. The modem is not intended for use on coin service lines provided by the telephone company (this does not apply to private coin telephone applications which use standard telephone lines). Page 20

21 2.39 Battery Replacement Warning The DM3000 is not generally regarded as an in-field serviceable part. However, when it becomes necessary, the Lithium cell battery on the controller motherboard, may be replaced by a suitably qualified person. It is positioned immediately behind the front panel. When the battery is totally discharged or removed the Random Access Memory contents are lost. CAUTION Danger of explosion if battery incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacture. Dispose of batteries according to the manufactures instruction. Battery Warning Label Page 21

22 3. DM3000 SNMP CARD The PC56 / DM3000 system is fitted with the APC Web / SNMP AP9606DM3 Management Card. This card is used in all APC AC and DC Products the only difference being the firmware, which comprises the AOS (APC operating system module aos300.bin) and The application module (dm3k100.bin). Upgrades are available on the APC website. The minimum operating requirements are Windows 95 and Internet Explorer 4. The APC Web / SNMP Management Card provides the following features: Gives access to the DC system event log and basic system parameters by WEB Browser, FTP or Telnet. Facilitates reading and setting of many system parameters using Telnet. Allows the setup of SNMP traps and notification for events. Fully configurable using the APC Management Wizard The APC Web / SNMP Management Card is supplied with the following: The most up to date firmware already installed. An APC serial cable for the local programming and access to the Web card. CD with all firmware up dates and documents Including the Users Guide, Addendum and Quick Start Manual. Network Setting Configurations To use the card on a network it must be configured for these correct TCP/IP addresses: The IP address of the card The subnet mask The default gateway Once these addresses have been obtained from the system administrator they can be programmed into the card (refer to the Quick Start Manual on the CD for the various options) using the APC Management Wizard or via the Console Serial port on the top of the PC56 master cubicle. Page 22

23 Web / SNMP Card Front panel The card has a reset button and two LED indicators above the Network socket the operation of these is described below: Reset button: this resets the management card without removing the power. The left hand LED indicates the RX/TX link to the network system and will flash each time a packet of information is received. The right hand LED indicates the management card status as below: Off No power to card Green No valid network settings Flashing Green No valid TCP/IP settings Red Hardware problem Flashing red BOOTP requests (refer to Users Guide) The Control Console (Lost Password) The APC Web / SNMP card has a default User Name and Password of APC and can be accessed in many ways (refer to the Users Guide on the CD) however the only way to get access to the card if the Password has been lost is via the Console Port. On the PC1200/DM3000 this is a 9 way D type connector on top of the system master cubicle. Refer to PC1200 handbook for its correct location. To use the Console port, follow the instructions below: Connect up the APC black smart cable ( ) between the Console port on the top of the PC56 and a spare RS232 port on a computer. Note do not use the port on the front of the DM3000 as this can only communicate with the APC GUI. Run a terminal program such as Hyper Terminal and set up for 2400 bps, 8 data bits, no parity, 1 stop bit, and no flow control, save the configuration. Press ENTER (repeatedly if necessary) to display the message USER NAME, Type APC and return then type APC for the message PASWORD and return. Press the Reset button on the Management card Press enter and log on as normal with APC (this process must be completed within 30 seconds or it must be repeated) From the main menu, select in order, System, UserManger, Administrator and change the password settings. Press CTRL+C to exit and Log off to save the changes. Page 23

24 Removal / refitting of the Web Card To replace the SNMP card proceed as follows; 1 Unscrew all four equipment screws securing the SNMP front panel and carefully lift away from the cubicle. Note; Care should be taken when lifting the panel forward as a ribbon cable is attached to the rear of the SNMP module. 2 Remove the two sets of nuts and washers securing the SNMP plastic enclosure and SNMP Module PCA to the inner side of the 19 front panel. 3 Remove the old SNMP Module PCA from it s plastic enclosure, then carefully slide the new SNMP Module PCA into the plastic enclosure. 4 Fit the SNMP plastic enclosure and new SNMP Module PCA back onto the inner side of the 19 front panel and secure in position with the original two sets of nuts and washers. 5 Refit the module into the cubicle and secure in position using the original four fixing screws. 6 Fill in all necessary site documentation, including the service log in the accompanying handbook. Page 24

25 APPENDIX A Drawing Title DM3000 Menu Map Drawing No. OS-9521 Note : For the APC GUI & associated manual please see supplied CD ROM. Page 25

26 Rear Page Page 26