Thermozone AC 300/WAC 300
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- Gervais Blankenship
- 5 years ago
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1 Ambient, no heat Electrical heat 8- kw Hot water heat Lengths: and.7 metres Thermozone AC 00/WAC 00 AIR CURTAINS FOR DOORWAYS BETWEEN.5 AND.5 METRES The Thermozone 00-series consists of the AC variant in both heated and ambient only format and the hot water heated WAC model. These models are designed for permanenet horizontal installation over doorways of heights between.5 and.0 metres or positioned vertically beside the doorway when overdoor space is limited. They can be surface mounted or recessed into a false ceiling. A jet of air from the air curtain prevents cold draughts throught open doorways and increases comfort levels in the proximity of the door whereas the ambient air variant has been specifically designed for cold store applications and entrances to airconditioned buildings to prevent the loss of refrigerated air. The use of a Thermozone 00 air curtain enables the use of floor space close to the doorway and can significantly reduce energy losses giving large savings. The Thermozone 00 range can also be used for industrial heating and drying applications. For wide doorways, several units can be mounted next to each other and regulated with a common thermostat and control panel. The Thermozone 00 series is manufactured in lengths of.0 and.7 metres which can be combined to best cover a particular doorway. For doorways which are fitted with ceiling mounted sliding doors, adaptation sets are available that direct the airflow close to the opening. Corrosion proof houing made of hot zinc-plate and powder enamelled steel panels. Colour: RAL 906. Compact design for installation where space is limited. Adjustable mounting brackets for optimisation of air stream. Easy access to connections. Approved by SEMKO and CE compliant Air velocity profile 0.5 m.5 m.5 m.5 m AC 00/WAC m/s 6.9 m/s 5.0 m/s 4. m/s 6
2 Thermozone 00 air-curtains are specifically designed to protect and heat the exposed entrances of shopping malls and department stores and will perfectly complement automatic sliding doors and double door entry systems. This H&M store occupies a prime location in the heart of Stockholm. The use of Thermozone 00 air curtains to replace doors in an eight-meter wide entrance has enabled unhindered customer access and improved the potential of this presitgious site. Smaller industry doors are effectively protected by a Thermozone AC/ WAC00. A pleasant and draught-free working environment can be maintained even when the doors are frequently opened. Thermozone 00 can be mounted vertically at the side of an entrance doorway and shielded from shopping carts or smaller trucks using an optional barrier. With the telescope hood between the topmost unit and the ceiling, and a covering hoop between the units, you get an aesthetically pleasing installation. At a loading bay, doors are often open for prolonged periods. Cold draughts can then significantly effect the internal temperature. Thermozone 00 is an excellent complement to gaiters in counteracting draughts and saving energy. At the Golden Gate VIP entrance, at the Stockholm Globe Arena, the red carpet is always rolled out. Every measure has been taken to ensure that guests feel a little extra welcome, including two Thermozone AC00 units to ensure that the welcome is always warm. 6
3 TECHNICAL SPECIFICATIONS Thermozone AC 00 without heat Type Output stages Air flow Sound level Voltage Amperage Length Weight [kw] [m /h] [db(a)] [V] [A] [mm] [kg] AC0 0/ 900/800 44/6 0V~ AC0 0/ 00/700 45/6 0V~ Protection class AC00 without heat: (IP4), splash-proof design. Thermozone AC 00 with electrical heating Type Output stages Air flow Dt* Sound level Voltage [V] Voltage[V] Length Weight [kw] [m /h] [ C] [db(a)] Amperage[A] Amperage[A] [mm] [kg] (control) (heat) AC08 0/ /4/8 900/800 7/ 44/6 0V~/.6A 400V~/.6A AC 0/ /6/ 00/700 7/ 45/6 0V~/.5A 400V~/7.A * ) t = temperature rise of passing air at maximum heat output and lowest/highest air flow. Protection class AC 00 with electrical heating: (IP4), splash-proof design. Thermozone WAC 00 with hot water heating Type Air flow Water volume Sound level Voltage Amperage Length Weight [m /h] [l] [db(a)] [V] [A] [mm] [kg] WAC0 800/ /6 0V~ WAC0 00/ /6 0V~ WAC0V 800/ /6 0V~ WAC0V 00/ /6 0V~ For vertical mounting: WAC0V and WAC0V. Protection class WAC00, with hot water heating: (IP4), splash-proof design. For information on heat output, see output charts on page 7. WAC0, WAC0 are approved by SEMKO and CE compliant. WAC0V, WAC0V are CE compliant. 64
4 DIMENSIONS 975 / ø 5 ø Thermozone AC / POSITIONING, MOUNTING AND INSTALLATION Different unit lengths ensures coverage of all door width. Installaton in false ceiling. Two towers of vertically mounted, with sideblowing units. Mounting above doorway With the supplied mounting consoles, Thermozone AC/WAC00 units may be fitted in several ways: on the wall, on the ceiling, on a cable ladder, etc. The consoles make it possible to angle the unit for optimal efficiency. They can also be mounted in false ceilings, see sketch nr. Among the hot water heated models, WAC0 and WAC0 are mounted in horizontal postion above the opening. For minimum mounting distance to doorway, see sketch nr for the electrically heated models. The units must not be mounted directly below a power point. For maximum performance the units should cover the whole width of the opening and be fitted as close to the opening as possible. Several units can be mounted next to each other to form a continuous air curtain. Mounting below ceiling-mounted sliding doors When mounting above openings with ceilingmounted sliding doors, a square-shaped air curtain unit cannot be positioned close enough to the opening because of the opening radius of the sliding door. The adaption set AT40/40 is dome-shaped and may therefore be positioned up against the door with the outgoing air stream very close to the opening. Mounting at the side of the opening When space above the doorway is limited, models WAC0V and WAC0V can be mounted vertically, thus creating a side blowing air stream. Mounting plates AVMP00 are mounted between units and between the lowest unit and the floor. For minimum mounting distance to doorway, see sketch nr for the electrically heated models. For maximum performance the units should cover the whole height of the opening and be fitted as close to the opening as possible. Several units can be mounted on top of each other to form a continuous air curtain. Maximum building height for vertical units without structural support, is.5 metres. 65
5 min 00 Connection AC 00 The appliance should be preceded by a triple pole switch with at least mm breaking gap. The connection should be made with a cable type S05VV- U, A05VV-R or similar, through knock outs on the top side of the unit ( x ø8 mm and x ø9 mm). For connection to the supply terminal block, a cable of maximum 6 mm is used. For connection to the control terminal block, a cable of maximum 6 mm is used. For units with electrical heating, power and voltage should be supplied in different connection areas. See wiring diagram at page Sketch : Minimum distance to wall 00 mm Connection WAC 00 The appliance should be preceded by a triple pole switch with at least mm breaking gap. The connection should be made with a cable type S05VV- U, A05VV-R or similar, through ø9 mm knock outs on the top side of the unit. For connection to the control terminal block, a cable of maximum 6 mm is used. Connections (DN0 (/4 ), inside thread) to the water heating coil are located on the top of the unit. See sketch and wiring diagrams at page The supplied 0.8 metre flexible hoses, permit the unit to be tilted. Sketch : Mounting in false ceiling Connection DN0 (¾ ) Inside thread Thermozone AC Sketch : WAC00, water connection on the top side to the right Sketch 4: Adaptation set AT40/40 66
6 REGULATION ALTERNATIVES Air curtains without heat : Fan speed regulation When the gate opens and closes, the position limit switch signals on and off. When on, the fan speed is regulated with a suitable fan speed regulator. Complete regulation kit:, position limit switch ACR04, 4-stage regulator or ACR04, 4-stage regulator high/low speed or ACR04T, 4-stage regulator high/low speed with time relay or AG, variable fan speed regulator Air curtains with electrical heating : Fan speed and thermostat regulation with position limit switch When the gate opens and closes, the position limit switch signals on and off. When on, the fan speed is regulated with a suitable fan speed regulator. The -stage room thermostat controls the heat supply in two stages (0, /, /). The output may be manually controlled with an output selector. Complete regulation kit:, position limit switch ACR04, 4-stage regulator or ACR04, 4-stage regulator high/low speed or ACR04T, 4-stage regulator high/low speed with time relay or FRE6, digital variable fan speed regulator KRT800, -stage thermostat or RTI, electronic -stage thermostat EV00, output selector Air curtains with hot water heating : Fan speed and thermostat regulation with position limit switch When the gate opens and closes, the position limit switch signals on and off. When on, the fan speed is regulated with a suitable fan speed regulator. The heat supply is controlled by thermostat and by a set of valves. The output may be manually controlled with an output selector. Complete regulation kit:, position limit switch ACR04, 4-stage regulator or ACR04, 4-stage regulator high/low speed or ACR04T, 4-stage regulator high/low speed with time relay or AG, variable fan speed regulator or FRE6, digital variable fan speed regulator KRT900, capillary tube thermostat or RTE0, electronic thermostat VR0/5, valve set or TVV0/5, valve and SD0, actuator ACCESSORIES KRT900/800 RTI RTE0 KRT800, -stage thermostat Regulates the heat. Adjustable temperature difference between the stages ( 4 C). Setting range 0 40 C. For electrically heated air curtains (AC08, AC) Protection class: jet-proof design (IP55). KRT900, capillary tube thermostat Opens/closes water valves and starts/stops fans. A thermostat with alternating relay for control of heat and fans. For hot water heated air curtains (WAC0, WAC0, WAC0V, WAC0V). Protection class: jetproof design (IP55). RTI, electronic -stage thermostat Regulates the heat. Adjustable temperature difference between the stages ( 0 C). Setting range 5 5 C. For electrically heated air curtains (AC08, AC). Protection class: splash-proof design (IP44). RTE0, electronic thermostat Opens/closes water valves and starts/stops fans. Internal temperature setting 7 5 C. Delivered with covering frame. Used with electrically heated air curtains (WAC0, WAC0, WAC0V, WAC0V). Protection class: normal design (IP0). For further alternatives: see section on Thermostats. 67
7 ACR04 ACR04 / ACR04T AG FRE6 EV00, position limit switch Starts the air curtain or activates a fan speed regulator when the door opens. When the door closes, it shuts the air curtain off or signals to the regulator. ACR04, 4-stage regulator With ACR04, the fan speed can be adjusted in 4 stages to achieve optimal performance and protection at different door heights. The fan is turned off when the door closes. The regulator controls a maximum of 5 7 units. Max input 4 A. Protection class: splashproof design (IP 44). ACR04, 4-stage regulator high/low speed With ACR04, the fan speed can be adjusted in 4 stages to achieve optimal performance and protection at different door heights. One speed is selected for when the gate is open and a lower speed is selected for when the gate is closed. The regulator controls a maximum of 5 7 units. Max input 4 A. Protection class: splash-proof design (IP 44). ACR04T, 4-stage regulator high/low speed with time relay With ACR04T, the fan speed can be adjusted in 4 stages to achieve optimal performance and protection at different door heights. One speed is selected for when the gate is open and a lower speed is selected for when the gate is closed. ACR04T is equipped with a time relay. When the gate is closed, the fan will remain at the selected speed for a desired period. This function is particularly useful when a gate is frequently opened and closed. The regulator controls a maximum of 5 7 units. Max input 4 A. Protection class: splash-proof design (IP 44). AG, Variable fan speed regulator Single-phase thyristor for variable fan speed control and for switching off and on. For surface mounting. Fits in rectangular mounting case. The regulator controls a maximum of units. Max input 5 A. It regulates hot water heated units (WAC0, WAC0, WAC0V, WAC0V) and units without heat (AC0, AC0). Protection class: splash-proof design (IP 44). FRE6, digital variable fan speed regulator The FRE6 has two different regulation programs to control the air curtain. The UT-regulation that is controlled by the door contact, room thermostat and the outdoor temperature - and the IT-regulation that is controlled by the door automation. Regulates a maximum of - units. Max input 6 A. A slave unit must be used with amperage above 6 A. FRE6 regulates hot water heated units (WAC0, WAC0, WAC0V, WAC0V) and electrically heated units (AC08, AC). Protection class: splash-proof design (IP 54). EV00, output selector Electrically heated units (AC08, AC) can be controlled with the output selector EV00. Output stages: 0 / /. Protection class: splash-proof design (IP 44). 68
8 AV0/5 JV0/5 TVV0/5 SD0 TRV0/5 BPV0 VR 0/5, valve set For regulation of water flow to hot water heated air curtains. The valve set consists of the following: AV0/5, stop valve JV0/5, adjustment valve TRV0/5, on/off -way motor valve BPV0, by-pass valve SD0, actuator on/off 0V~ The stop valve (AV0/5) consists of a ball valve which is either open or closed. It is used to turn the water flow off and on. The water flow can be finetuned manually with the adjustment valve (JV0/5). It can also be completely turned off. Through a pressure outlet the flow can be measured. The kv value for JV0 is 0, 5,9 and for JV5 0,7 8,5. The -way motor valve (TRV0/5) consists of an actuator and a housing. When the TRV0/5 is closed, the flow through the by-pass valve is low to ensure presence of hot water in the heating coil. This leads to instant heat supply when needed and some degree of frost protection. Actuator SD0 works on/ off. The valve set is available with two different valve dimensions: VR 0 - DN0 (/4 ) and VR 5 - DN5 ( ). The by-pass valve dimension is DN0 (/8 ). To regulate VR0/5, a suitable thermostat has to be added. TVV0/5, -way regulation valve TVV0 has a pipe dimension of DN0 (/4 ) and TVV5 of DN5 ( ). Pressure class PN6. Maximum pressure MPa (0 bar). Maximum pressure fall TVV0: 00 kpa (0, bar) Maximum pressure fall TVV5: 6 kpa (0,06 bar) The kv-value is adjustable in stages: Pos. Pos. Pos. TVV0 kv,6 kv,5 kv,5 TVV5 kv,5 kv 4,0 kv 5,5 SD0, actuator on/off 0V~ SD0 regulates the heating. Works on/off. A 5 second closing of the valves prevents sudden pressure changes in the pipe system. (IP40). TVV0/5, -way regulation valve and SD0, actuator provide a basic form of water regulation without the possibility of adjusting or shutting the water flow off. A suitable thermostat is choosen to regulate TVV0/ 5 and SD0. VR0/5 AV0/5 BPV0 JV0/5 TVV0/5 SD0 KRT 0V ~ C TVR0/5 KRT, RTE 0V ~ SD0 Thermozone AC 00 Thermozone AC 00 C 69
9 00/004 AVMP00 AP00 AB00 AH00 AT40/40 00 and 004, false ceiling grilles There are false ceiling grilles for air intake and discharge available for mounting the air curtain in false ceiling systems. Available in sizes. AVMP00, mounting plates When the units are mounted in a standing position at the side of the door, mounting plates are fitted between units and between the lowest unit and the floor. The mounting plate consists of two parts. The outer one is secured in the floor or at the top of the lower unit. The inner part is mounted on the under side of the unit that is standing on the floor. AP00, collision protection AP00 is mounted on the ground next to a standing air curtain unit to prevent it from being hit by trucks, shopping trolleys and similar. AB00, covering hoop The hoop is fitted between standing units to cover the joint and provide a neat installation. AH00, telescope hood Vertically adjustable (between 50 mm and 0 mm). It is used to cover the space between the ceiling and the top unit of a vertical installation. AT40/40, adaptation set When mounting above openings with ceilingmounted sliding doors, mounting kits are available that position the outgoing air stream close to the opening. Type Description HxWxD [mm] KRT800 -stage thermostat 65x60x57 KRT900 Capillary tube thermostat 65x60x57 RTI Electronic -stage thermostat 50x80x50 RTE0 Electronic thermostat 7x7x8 ABG04 Position limit switch ACR04 4-stage regulator 00x80x90 ACR04 4-stage regulator high/low speed x55x0 ACR04T 4-stage regulator high/low speed with time relay x55x0 AG Variable fan speed regulator 70x85x6 FRE6 Digital variable fan speed regulator 80x0x0 EV00 Output selector 00x80x90 VR0 VR5 TVV0 TVV5 SD0 Valve set, connection DN0 Valve set, connection DN5 -way valve, connection DN0 -way valve, connection DN5 Actuator on/off 00 False ceiling grille 9x9 004 False ceiling grille 55x9 AVMP00 Mounting plates AT40 Adaptation set for ceiling-mounted sliding doors 000 AT40 Adaptation set for ceiling-mounted sliding doors 670 AP00 AB00 AH00 Collision protection Covering hoop Telescope hood 70
10 OUTPUT CHARTS WATER Incoming / outgoing water temperature 80/60 C Incoming air temp. = +5 C Incoming air temp. = +0 C Type Fan Air Output Outgoing Water- Output Outgoing. Waterposition flow air temp. flow air temp. flow [m/h] [kw] [ C] [l/s] [kw] [ C] [l/s] WAC0 max min WAC0 max min WAC0V max min WAC0V max min Incoming / outgoing water temperature 60/40 C Incoming air temp. = +5 C Incoming air temp. = +0 C Type Fan Air Output Outgoing Water- Output Outgoing. Waterposition flow air temp. flow air temp. flow [m/h] [kw] [ C] [l/s] [kw] [ C] [l/s] WAC0 max min WAC0 max min WAC0V max min WAC0V max min Incoming / outgoing water temperature 60/0 C Incoming air temp. = +5 C Incoming air temp. = +0 C Type Fan Air Output Outgoing Water- Output Outgoing. Waterposition flow air temp. flow air temp. flow [m/h] [kw] [ C] [l/s] [kw] [ C] [l/s] WAC0 max min WAC0 max min WAC0V max min WAC0V max min Incoming / outgoing water temperature 55/5 C Incoming air temp. = +5 C Incoming air temp. = +0 C Type Fan Air Output Outgoing Water- Output Outgoing. Waterposition flow air temp. flow air temp. flow [m/h] [kw] [ C] [l/s] [kw] [ C] [l/s] WAC0 max min WAC0 max min WAC0V max min WAC0V max min
11 PRESSURE DROP WATER Water pressure drop over WAC 00 water coil Water flow [m /h] Pressure drop [kpa] Pressure drop [bar] 0 0. WAC0V WAC0 WAC0V WAC Water flow [l/s] 0.0 Water pressure drop over regulations and valves Water flow [m /h] Pressure drop [kpa] Pressure drop [bar] 0 0. V V Water flow [l/s] 0.0 The pressure drop is calculated for an average temperature of 70 C (PVV 80/60). For other water temperatures, the pressure drop is multiplied with the factor K. Average temp. water C K
12 WIRING DIAGRAMS AC0 AND AC0 Manual 4-stage fan speed regulation with ACR04, start/stop with position limit switch M ~ M ~ M ~ PTC AC/WAC00 L N L N L P N AC/WAC00 LN (L ), position limit switch ACR ACR04, 4-stage regulator Variable fan speed adjustment with thyristor AG Variable fan speed adjustment with thyristor AG, start/stop with position limit switch AC0 0 P N 4 AC0 0 P N 4 AC0 0 P N 4 AC0 0 P N 4, position limit switch L N (L ) N ~ AG AG, variable fan speed regulator L N (L ) N ~ AG AG, variable fan speed regulator Max input for the variable fan speed regulator AG is 5A. It regulates x AC0 or x AC0. 7
13 WIRING DIAGRAMS AC08 AND AC Manual 4-stage fan speed regulation with ACR04, start/stop with position limit switch, automatic -stage heat regulation with thermostat KRT800, output selection 0 ½ output with EV00 AC08/ M ~ M ~ M ~ 0 V~ 400 V~ AC08/ PTC L N L N L K K P N L L L 400V ~/0V ~, position limit switch ACR04, 4-stage regulator L N (L ) ACR EV00 O 6 Lo Hi Diff (-4)K KRT800 EV00, output selector KRT800, -stage thermostat Manual 4-stage fan speed regulation with ACR04, start/stop with position limit switch, automatic -stage heat regulation with thermostat RTI, output selection 0 ½ output with EV00 AC08/ L L L 400V~/0V~ AC08/ P N L L L AC08/ L N (L ) 400V~/0V~, position limit switch ACR Hi Lo P N RTI L N (L) RTI, electronic -stage thermostat ACR04, 4-stage regulator 5 6 EV00 EV00, output selector 74
14 WIRING DIAGRAMS AC08 AND AC High/low fan speed with position limit switch and ACR04, automatic -stage heat regulation with thermostat KRT800, output selection 0 ½ output with EV00 AC08/ L L L 400V~/0V~ AC08/ AC08/ P N L L L L N (L ) 400V~/0V~ ACR04 Hi, position limit switch Lo Diff (-4)K KRT800 KRT800, -stage thermostat 5 ACR04, 4-stage regulator 4 6 EV00 O 6 EV00, output selector High/low fan speed with position limit switch and ACR04, automatic -stage heat regulation with thermostat RTIs, output selection 0 ½ output with EV00 AC08 / L L L 400V~/0V~ AC08/ AC08 / P N L L L L N (L ) 400V~/0V~ RTI, electronic -stage thermostat ACR04 Hi Lo RTI, position limit switch P N L N (L) 5 ACR04, 4-stage regulator 4 6 EV00 EV00, output selector 75
15 WIRING DIAGRAMS AC08 AND AC Outdoor compensated variable fan speed regulation with FRE6, effect limitation with output selector EV00 in effect stages 0-½-. AC08/ AC P N L L L 400V~/0V~ AC08/ AC P N L L L AC08-AC 400V~/0V~ 5 6 FRE6, digital variable fan speed regulator FRE6 L N N U TK TK EV00 O 6 EV00, output selector L N Outdoor sensor Room thermostat Door contact FRE6 regulates a maximum of 4 x AC08 or x AC. WIRING DIAGRAMS WAC0, WAC0V, WAC0 AND WAC0V Outdoor compensated variable fan speed regulation with FRE6 SD0, actuator, on/off, 0V~ WAC0- WAC0V WAC0- WAC0V P N P N WAC0(V)/0(V) TRV/TVV 0/5 SD0 TRV/TVV FRE6 L N N U TK TK FRE6 regulates a maximum of 4 x WAC0(V) eller x WAC0(V) FRE6, digital variable fan speed regulator Outdoor sensor Room Door contact thermostat 76
16 WIRING DIAGRAMS WAC0, WAC0V, WAC0 AND WAC0V Manual 4-stage fan speed regulation with ACR04, start/stop with position limit switch, automatic heat regulation with thermostat RTE/KRT, actuator SD0 and valve TVV0/5 For variable fan speed control, see wiring diagrams on page 7. M ~ M ~ M ~ SD0, actuator, on/off, 0V~ PTC WAC0(V)/0(V) L N L N L TRV/TVV 0/5 SD0 RTE0, electronic thermostat KRT900, capillary tube thermostat TRV/TVV 4 5 RTE0 KRT900 P N LN (L ) WAC0- WAC0V ACR , position limit switch ACR04, 4-stage regulator High/low fan speed with position limit switch and ACR04, automatic heat regulation with thermostat RTE/KRT, actuator SD0 and valve TVV0/5 SD0, actuator, on/off, 0V~ TRV/TVV 0/5, SD0 TRV/TVV 4 5 WAC0-WAC0V WAC0- WAC0V P N WAC0(V)/0(V) RTE0 L N (L ) ACR04 RTE0, electronic thermostat KRT900 ACR04, 4-stage regulator KRT900, capillary tube thermostat, position limit switch 4 77
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