Mining Equipment Monitoring & Protection Sensors approved for hazardous locations, underground mining, corrosive and high temperature areas

Transcription

1 IMI Sesors - A PCB Piezotroics Divisio Miig Equipmet Moitorig & Protectio Sesors approved for hazardous locatios, udergroud miig, corrosive ad high temperature areas visit us at Toll-free i the USA

2 Mies Ad Safety Miig is iheretly a dagerous busiess ad safety is of the utmost importace to miig compaies ad miers. Miig compaies sped a great deal of time ad moey o traiig ad safety procedures to help keep miers safe. I America, The Mie Safety ad Health Admiistratio (MSHA) is tasked with Protectig Miers Safety ad Health ad has may regulatios ivolvig mie safety. Icluded i their directives are requiremets for istrumetatio used i mies havig potetially explosive atmospheres. Other coutries have similar requiremets. IMI Sesors maufactures a series of vibratio sesors that meet these ad other itrisically safe requiremets that help esure the safety of miers i both udergroud ad above groud mies. I this brochure, you will fid iformatio o: Vibratio Moitorig Udergroud Miig Approved Sesors Hazardous Area Approved Sesors Harsh, Corrosive & High Temp Area Sesors Wireless Sesors for Dagerous Areas Geeral Purpose Sesors & Trasmitters IMI Sesors Platium Stock Products represet some of our most popular models ad ca be used i a wide rage of applicatios. As you browse this brochure, you will fid Platium Stock Products idicated with the Platium Shield ico (right) ad with RED Model Numbers (i.e: Model 607A11) Our Platium Stock Products are available with our Lifetime Warraty ad fast delivery. If for ay reaso you are ot 100% satisfied with your IMI Sesors Platium Stock Product, we will repair, replace or exchage the product at o charge. For U.S. customers, all IMI Sesors Platium Stock Products will ship withi 24 hours. IF NOT, YOUR SHIPPING IS FREE! Visit for complete details. Idustrial Hygiee Worker Safety Products Evirometal & Hadheld Equipmet Microphoes Accessories Cables & Coectors Moutig Hardware BNC Eclosures Safety Equipmet Portable Calibratio Uits Acoustic Calibrators Modal Hammers 2 Complete specificatios available at Toll-free i the USA

3 Miig Equipmet Moitorig & Protectio Udergroud Miig Approved Sesors Miig operatio ivolves a variety of heavy machiery that is used for exploratio ad processig of precious metals ad mierals extracted from the groud. This idustrial machiery is subject to moderate, ad i some cases heavy vibratio while i use. It's critical to tred vibratio levels to esure equipmet health ad to avoid catastrophic failures. There are differet types of miig operatios, both udergroud ad surface, each requirig approved moitorig istrumetatio. For udergroud miig where methae gas or coal dust preset the possibility of a explosive atmosphere, IMI offers vibratio sesors ad related products that are Mie Safety ad Health Admiistratio (MSHA) Approved Itrisically Safe ad ATEX Approved Itrisically Safe for Miig. MSHA Approved Precisio ICP Model MS622A01 & MS622A11 15 khz high frequecy respose Ideal for route-based data collectio MSHA compliat limits for sesor power, temperature ad seal Certified to MSHA Desigatio: Sesor Class K ATEX Miig Approved Precisio ICP Model MX622A01 & MX622A11 15 khz high frequecy respose Ideal for route-based data collectio ATEX compliat limits for sesor power, temperature ad seal Certified to ATEX Desigatio: I M1 Ex ia I Complete specificatios available at Toll-free i the USA

4 Sesors for Hazardous ad Extreme Eviromets Hazardous Area Approved Sesors Due to the dagerous ature of the miig operatio ad the process of extractig metals ad mierals from the groud, the world has adopted very strict regulatios to moderate the egative impacts of miig. Worker safety has log bee a key cocer, while miig equipmet moitorig ow requires istrumetatio that is approved for hazardous areas. I additio to udergroud miig approved sesors, IMI has a full lie of sesors ad related products, such as itrisic safety barriers, that meet both CSA ad ATEX requiremets for various classes of hazardous eviromets. Whe properly istalled, IMI sesors meet the approval outlied below. The sesors below are also available i Temperature Output versios (prefix TO ). Hazardous Area Approved Low Cost ICP Model EX602D01 Easy istallatio i tight spaces Hazardous Area Approved Low Cost ICP Model EX603C01 Geeral purpose, hermetically sealed Hazardous Area Approved Low Cost ICP Series EX607A Ideal for submersible applicatios Armored itegral cable optios available 100 mv/g to 500 mv/g sesitivity Hazardous Area Approved Precisio ICP Model EX628F01 ISO accredited frequecy sweep calibratio Hazardous Area Approvals Hazardous Area Approved Low Cost ICP Model EX608A11 Ideal for submersible applicatios Small istallatio footprit Various moutig optios available (show, right) Moutig hole is prepared ito machie surface to accept sesor s moutig stud. Sesor itegral cable is threaded through the floatig hex ut. Moutig stud is tighteed to recommeded torque with appropriately sized hex Alle key. For use i hazardous areas, the EX prefix desigates a vibratio sesor compliat with the Natioal Electric Code (North America) ad the ATEX directive (Europe), whe used with a properly istalled, itrisic safety barrier i eviromets show o the table below. Idicates products with CSA Certificatios Idicates products with ATEX Certificatios North America Hazardous Classificatios Divisio 1 Cotiuous or Itermittet presece of igitable substaces uder ormal operatio coditios Divisio 2 Ulikely presece of igitable substaces uder ormal operatio coditios North America Hazardous Classificatios Class 1 Gases, Vapors ad Liquids Group A Acetylee Group B Hydroge Group C Ethylee Group D Propae Class 2 Dusts Group E Metals Group F Coal Group G Grai Class 3 Fibers 4 Complete specificatios available at Toll-free i the USA

5 Miig Equipmet Moitorig & Protectio Corrosive ad High Temperature Eviromets I harsh, caustic, or high temperature areas, IMI provides sesors ad cables that meet these demads as well. Cables ad coectors made of materials such as PTFE ad FKM are available for higher temperature applicatios ad caustic eviromets. ICP Sesors are available with temperature ratigs up to 325 F (162 C). For higher temperatures up to 900 F (482 C), IMI offers charge output sesors with ilie electroics ad appropriate cables, icludig very high temperature hardlie cables. High Temperature ICP Model HT622A01 High Temperature ICP Model HT628F01 High Temperature Kit Model 600A02 Very High Temperature Series EX600B1X Ceramic sesig elemet Short settlig time Welded hermetic Quartz sesig elemet Excellet thermal stability Welded hermetic Icludes accelerometer, cable ad charge amplifier Sesor temperature rage up to 500 ºF (260 ºC) Compatible with ICP sigal coditioers Sesitivity: 10 to 100 mv/g Frequecy Rage: (±5%) 282 to cpm Measuremet Rage: ±50 to 500 g peak High Temperature ICP Model HT602D Idustry leadig high temperature performace i ICP desigs Ceramic sesig elemet, withstads temperatures up to 325 ºF (162 ºC) Very low profile desig & through-bolt mout for ease of istallatio Platium Stock Product: I stock, ready to ship immediately ad with our Lifetime Warraty! IMI Sesors Platium Stock Products represet some of our most popular models. These models are idicated with the Platium Shield ico (right) ad with RED Model Numbers (i.e: Model 607A11). For complete iformatio, see page 2 of this brochure or visit 5

6 Wireless Vibratio Moitorig for Miig Wireless Sesors for Dagerous Areas Why have people risk ijury ad veture ito usafe areas to collect vibratio data o healthy machies? IMI Sesors offers the Echo Wireless Vibratio Moitorig System that ca automatically collect machiery health data i dagerous areas without havig a mier veture ito those areas. Usig this alarm based system, persoal itervetio is oly required whe the system idetifies a problem. Easily itegrates with legacy vibratio ad plat moitorig systems via Modbus Elimiates expesive cable rus Trasmits distaces of 1/3-1/2 miles i typical idustrial eviromets, through obstructios (Up to 5 mile radius i direct lie-of-sight tests) Rus stad aloe or with juctio box Stores data i a ODBC compliat database Requires o repeaters, gateways, or mesh COMING SOON! Class I, Divisio 2 Hazardous Area Certificatio Echo sesor data is stored by the Echo Data Cliet Service software i a Microsoft SQL database. The database structure is available from IMI so it ca be accessed by users directly usig ay ODBC compliat applicatio. The Echo Data Cliet Service ca also be cofigured as a Modbus TCP/IP Server to service Modbus requests from a existig Modbus Cliet applicatio. Echo data ca also be exported from the Echo Data Presetatio Software to a tab delimited spreadsheet file that is suitable for use with Excel or other data viewig applicatios for post processig. Cotact IMI to discuss other iterfaces to legacy coditio moitorig programs ad plat moitorig systems. Sesor Vibratio Tred Plot Microsoft is a registered trademark of Microsoft Corporatio 6 Complete specificatios available at Toll-free i the USA

7 Miig Equipmet Moitorig & Protectio Wireless Moitorig of Pumps i Tailigs Pods Barge pumps i tailigs pods are critical to the operatio of a mie. These pods ca be very acidic ad dagerous, as well as iaccessible, which is why most plats do t moitor them. Because it takes a host of people, safety gear, ad a lot of time to get a crew safely to the pump to make measuremets, the Echo Wireless Vibratio Moitorig System ca be used to safely collect machiery health data. Motor Echo Receiver EchoPlus Wireless Juctio Box (with sesors coected via cables) Cables From Mouted Sesors (coected to EchoPlus, eablig wireless trasmissio of vibratio data) Vibratio Moitorig Cotrol Room Barge Pump Tailigs Pod Water Sub Pump Mai Shaft Itake Suggested Sesor Placemet Complete specificatios available at 7 Toll-free i the USA

8 Geeral Purpose Vibratio Sesors & Trasmitters Low Cost s Low Cost ICP Series 601 Low oise 100 mv/g or 500 mv/g Dual output optio Low Cost ICP Model 602D01 Easy istallatio i tight spaces 100 mv/g or 500 mv/g Dual output optio Low Cost ICP Model 603C01 Small footprit 100 mv/g or 500 mv/g Dual output optio Low Cost Triaxial Model 604B31 Geeral purpose, hermetically sealed accelerometer Perfect for permaet mout applicatios Low Cost ICP Series 607A Pateted 360º swivel mout 100 mv/g or 500 mv/g Low Cost ICP Model 608A11 Ideal for submersible applicatios Small istallatio footprit, with swivel mout optio available Precisio s Very High Frequecy Model 621B40 30 khz frequecy, eve with maget Titaium housig Smallest available footprit Precisio Model 622B01 15 khz high frequecy respose Ideal for route-based data collectio Dual output optio Precisio Triaxial Model 629A31 Full frequecy sweep calibratio, superior frequecy respose 100 mv/g or 500 mv/g Dual output optio Precisio Quartz ICP Model 624B01 Low frequecy respose to 48 cpm (0.8 Hz) 100 mv/g or 500 mv/g Dual output optio Precisio ICP Model 625B01 Low frequecy respose to 12 cpm (0.2 Hz) 100 mv/g or 500 mv/g Dual output optio 8 Complete specificatios available at Toll-free i the USA

9 Miig Equipmet Moitorig & Protectio 4-20 ma Trasmitters 4-20 ma Output Trasmitter Series 64X Multiple rages available Peak or RMS, acceleratio or velocity Itrisically safe / explosio proof versios available Temperature output ad raw vibratio output optios available 24 volt loop powered Bearig Coditio Trasmitter Series 649A03 Provides early warig of roller elemet bearig (REB) faults Works o costat ad variable speed drives Normalizes output usig compesated peak 4-20 ma Output Trasmitter Series 653A01 Effective o slow speed machiery Measures absolute p-p displacemet Accurate dow to 90 cpm Vibratio Switches USB Programmable Smart Switch Model 686C01 Programmable delay elimiates false trips Competitive price compared to mechaical switches Hazardous area approvals available Mechaical Vibratio Switch Model 685A09 Liear trip adjustmet Provides better cotrol over trip sesitivity tha traditioal mechaical vibratio switches Electroic Vibratio Switch Series 685B Lower cost tha competitive models Dual set poits (relays) Explosio proof optios available O-board or remote piezoelectric accelerometer IMI Sesors Platium Stock Products represet some of our most popular models. These models are idicated with the Platium Shield ico (right) ad with RED Model Numbers (i.e: Model 607A11). For complete iformatio, see page 2 of this brochure or visit 9

10 Idustrial Hygiee Worker Safety Products Mies ca be a very oisy eviromet ad employers have a resposibility to protect workers from oise iduced hearig damage. To help access the oise exposure risk ad verify the effectiveess of a hearig protectio program, Larso Davis offer a lie of oise dosimeters, soud level meters, ad software to measure oise exposure. Because exposure to vibratio has also bee show to be a health risk, we offer the HVM100 with all the ecessary sesors to measure huma exposure to vibratio. Itrisically Safe Noise Dosimeters Model 706RC, Model 705+, Model 703+ UL913 ad MSHA approvals Prove, reliable techology Durable, strog metal housig (Model 705+) Huma Vibratio Moitor Model HVM100 Whole body vibratio moitorig Had-arm vibratio moitorig Complete lie of sesors ad software Evirometal & Hadheld Noise Moitorig Equipmet SoudExpert LxT NMS NMS-SE-RI Short term: 2 weeks cotiuous battery power Lightweight, compact & affordable D-cell battery pack Class 1 SLM Microphoes NoiseTutor NMS NMS021 Medium term: 2 weeks - 2 years Web publishig & / SMS alerts Evet soud recordig available AC/DC power optios SoudTrack LxT LXT1 Simple Operatio - with just oe had! 1/1 ad 1/3 octave digital filters Multi-ligual 1/4 Ich Acoustic Array Style Microphoes Model 130E20 Low per chael cost Powered by ICP sesor sigal coditioers Perfect for oise source locatio Itegrated preamplifier 1/2 Ich Free-field Prepolarized Codeser Microphoe with Preamplifier Model 378B02 Competitively priced, best value o the market Low oise floor Operates from ICP sesor power IEC compliat ad Class 1 compliat 10 Complete specificatios available at Toll-free i the USA

11 Miig Equipmet Moitorig & Protectio Accessories Cables & Coectors Moutig Hardware We offer multiple cable & coector optios Polyurethae jacketed cables High temp PTFE jacketed cables Armored jacket optios Molded composite coectors Vito push-o boot optios Steel lockig-rig optios Sesor moutig pads Curved surface magets Flat surface magets BNC Switch Boxes & Termiatio Eclosures Safe, coveiet, cetralized access for efficiet data collectio Cosolidate up to 48 chaels of outputs ito oe eclosure Switch boxes save time ad exted cable life; coect oce, chage the chael Factory istalled cord grips provide simple quick ad coveiet sesor hookup Safety Equipmet Portable Calibratio Uits Breakaway Safety Coector Prevets techicias from beig pulled ito rotatig machiery May popular data collector termiatios i stock Portable Referece Shaker Model 699A02 Calibrates permaetly mouted accelerometers at the machie Verifies system performace Acoustic Calibrators Data Collector Extesio Pole Keeps workers o the groud ad away from heat sources, reducig the eed for safety haresses ad other equipmet Sprig loaded head tilts 180º for proper sesor placemet (Patet # ) Available i 4 ft. to 8 ft. rage or 6 ft. to 11 ft. rage Acoustic Calibrator CAL200 Class 1 Acoustic calibrator Opeig for 1/2 microphoes IEC & ANSI S1.40 compliat Modal Hammers Portable Idustrial Calibratio Uit Model 699A06 Perform variable frequecy & amplitude calibratio Portable, plug i or use battery power ICP Impact Hammer Series 086D Sesitivity: (±15%) 1 mv/lbf (0.23 mv/n) Multiple hammer masses available: - Model 086D50: 12.1 lb (5.5 kg) - Model 086D20: 2.4 lb (1.1 kg) - Model 086D05: 0.7 lb (0.32 kg) Complete specificatios available at 11 Toll-free i the USA

12 IMI Sesors - A PCB Piezotroics Divisio Backed By Our Global Distributio Network ad Commitmet to Total Customer Satisfactio IMI has Field Applicatio Egieers that are MSHA Certified for Surface ad Metal miig who ca visit your plat ad provide assistace i determiig which products may be right for you. Website Website Website Corporate Headquarters 3425 Walde Aveue Depew, NY USA Toll-free i the USA hour SesorLie SM Fax imi@pcb.com AS9100 CERTIFIED ISO 9001 CERTIFIED A2LA ACCREDITED to ISO PCB Group, Ic. I the iterest of costat product improvemet, specificatios are subject to chage without otice. PCB, ECHO, ICP, IMI, Modally Tued, Spidler, Swiveler ad TORKDISC are registered trademarks of PCB Group.SoudTrack LXT, Spark ad Blaze are registered trademarks of PCB Piezotroics. SesorLie is a service mark of PCB Group. All other trademarks are properties of their respective owers. PCB is a EOE/AAP Employer. wa Prited i U.S.A.