Geo-synthetics and their use in Road Construction.
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- Godwin Gibbs
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1 ,. F. No. RW/NH-33044/64/2018-S&R(P&B) MNSTRY OF ROAD TRANSPORT fr HGHWAYS SfrR(PfrB) ZONE July 16, 2018 To 1. Chef Secretares of all the State Governmentsl UTs 2. Prncpal Secretares/ Secretares of all States/ UTs Publc Works Department dealng wth Natonal Hghways, other centrally sponsored schemes. 3. All Engneers-n-Chef and Chef Engneers of Publc Works Department of States/ UTs dealng wth Natonal Hghways, other centrally sponsored schemes. 4. Drector General (Border Roads), Seema Sadak Bhawan, Rng Road, New Delh Charman, Natonal Hghways Authorty of nda, G-5 & 6, Sector-10, Dwarka, New Delh Managng Drector, NHDCL, PT Buldng, New Delh All ROsand ELOsof the Mnstry Subject: Geo-synthetcs and ther use n Road Constructon. There are several Gudelnes/ Standards publshed by the ndan Road Congress for use of Geo-synthetcs n hghway constructon. The Mnstry's Specfcatons for Roads and Brdges also contan the Specfcatons of varous Geo-synthetc products for ther applcaton n the constructon of hghways. Even though the Mnstry has ssued drectons/ gudelnes on several occasons to promote use of Geo-synthetcs n the road constructon, yet t has not been recevng encouragng response from the project engneers, desgners. Therefore, pro-actve steps need to be taken for ther ncremental adaptaton. 2. Geo-synthetcs s a general classfcaton for all synthetc materals used n geotechncal engneerng applcatons. t ncludes geo-texles, geo-grds, geo-membranes, geonets, geo-compostes, geo-cell, geo-mats, pavng fabrc and pavng grd etc. The Geosynthetcs are generally used as separaton, fltraton, dranage, eroson control, renforcement n pavement and mpermeable barrers/ capllary cut off n waterlogged areas. 3. The Geo-synthetcs consderably mprove the strength of the weak sol strata. The use of Geo-synthetcs n pavement layer also reduces the requrement of aggregate especally n the stretches where the sol s weak. As such, use of Geo-synthetcs s also benefcal from the pont of vew of conservaton of natural resources and envronmental angles. 4. The ndan Roads Congress (RC) has formulated varous Gudelnes/ Standards where use of Geo-synthetcs for varous applcatons has been prescrbed. Some of the RC Gudelnes/ Standards whch stpulate use of Geo-synthetcs n constructon of roads are as follows: Page 1 of 3
2 () () F. No. RW/NH-33044/64/2018-SEtR(PEtB) MNSTRY OF ROAD TRANSPORT & HGHWAYS S&R(P&B) ZONE RC: SP: "Hll Road Manual" RC:SP: "Gudelnes for use of geotextles for road pavement and assocated works" () RC:56:2011 ttled "Recommended Practce for Treatment of Embankment and Roadsde Slopes for Eroson Control" (v) RC:SP: ttled "Engneerng Gudelnes on Landslde Mtgaton for ndan Roads" 5. RC:SP:59, whch contans only the use of geo-textles, has recently been revsed/ modfed by ncludng varous other Geo-synthetcs. The revsed RC:SP:59 also contan the desgn methodology for use of Geo-synthetcs as a renforcement n the pavements. 6. There s adequate capacty n the country for producton of varous types of Geosynthetcs, whch may further be mproved to a large extent by promotng more use of Geosynthetcs n varous applcatons of nfrastructure. As per the detals submtted by the Mnstry of Textles, the detals of producton of varous types of Geo-synthetcs n the country are enclosed at Annexure- and lst of varous types of Geo-synthetcs manufacturers are ndcated n Annexure-. 7. t has, therefore, been decded by the Competent Authorty n the Mnstry that all the mplementng agences and State Governments have to use Geo-synthetcs n a bgger way as per the exstng RC codes/ gudelnes and Mnstry's Specfcaton/ Gudelnes. All the State Governments are also advsed to nclude varous types of Geo-synthetcs n ther Schedule of Rates so that the estmated cost of the project can be worked out by ncludng Geo-synthetcs. 8. The feasblty of usng Geo-synthetcs n any project should be explored by all the executng agences/ State Governments at the DPR stage tself and, accordngly, ts usage should be ncluded n the Scope of the Work/ Schedule B of the Contract Agreement. 9. All the Project executng agences/ State Governments are also requested to gve ther feedback on the use of Geo-synthetcs n already mplemented/ executed projects and also on the new projects to be taken up n future on a half-yearly bass n the followng format:- Sr. Name of the Length of Quantty of Geo- Applcaton of Tme of Performance No. Project NH the Project systhetcs used n Geo- use No. sq.m or other unt synthetcs Page 2 of 3
3 F. No. RW/NH-33044/ S&R(P&B) MNSTRY OF ROAD TRANSPORT & HGHWAYS S&R(P&B) ZONE 10. The contents of ths Crcular may be brought to the notce of all concerned n your organzaton. Yours fathfully, J.'~/ ~ ~'.~Q\()~ (Raj Kumar) Assstant Executve Engneer, SaR (pab) For Drector General (RD) a Specal Secretary \~l~ Copy to: 1. Secretary, Mnstry of Textles, wth reference to dscussons held wth the Secretary (RT&H) on t s requested to drect the manufacturers of Geo-synthetc to contact wth varous mplementng agencesl State Governments n ths regard. 2. All CEs n the Mnstry of Road Transport & Hghways 3. The Secretary General, ndan Roads Congress 4. Techncal crcular fle of S&R (R) Secton 5. NC-for uploadng on Mnstry's webste under "What's new" Page 3 of 3
4 ".. ANNEXURE- S. Company Some Producton Fgures of Geosynthetcs 1 Producton n Sq. lv/annum nstalled No Name Ceogrd Woven Geo Nonwoven B-axal Total Capacty n (Unaxal) textles Ceo textles Geogrd Sq. (Polyester M/Annum (Polypropylene) : Texfab nda Ltd : t. + 2.: Strata Ceo s:t:stems : : 3.[ Marut Rub Plast 1 4. Ftextuff \ 5. Sravya 1 r ; Textles Plast -r 6.; Technofab : H-Tech : Specalty _j 8. Kusumgar Corporates 9. Jeevan Nonwovens 19 Manas CeoTech, 11 Parshudh L~Maccaferr ,38,57,142 : 28,46,16,000 13,15,20,000 1,04,57,143 57,04,50,285 68,45,40,342 Source: BTRA, Mumba
5 - ANNEXURE- Lst of Geosynthetcs Manufacturers Sr. No. Product Manufacturer Name --_-_. 1 Geo Grd Geo Cell STRATA Geosysterns (nda) Pvt Ltd. :2 Woven Non-Woven Geo Grd PVD Techfab nda steel Gabon Geotextle Tubes and Bags Geocomposte., j.) Woven Non-Woven Geo Bags GEOFL Flextuff nternatonal Lmted B3-444 B4-444 G6-444 Pavng Fabrcs, 4 Woven j Non-Woven GEONET, GEO Skapslndustres Composte 5 Geogrd CTM Techncal Textles Ltd. 6 Non-Woven Composte 7 Woven Multflament, Geomat, PP Gabon, MetalGabon, 8 Hgh strength woven TerramGeosynthetcs Pvt. Ltd Gareware Wall Ropes Ltd Kusurngar Corporaton Pvt Ltd. 9 : Non-woven Khator Techncal Textles Pvt. Ltd. 10 Glass Grd/Geogrd MontexFbre ndustres pv ltd : Geo bags, Geo tubes, Sand Mattress, Rope Gabon, MS Geo Source Geo contaner 12 Glassfbre Grd, Glassfbre Composte Grd, Glass fbre pavng mat MS GrdharTechfab Prvate Lmted 13 J HDPE Geomembrane MS Meghaplast Packagng Pvt Ltd. 14 PP Woven Materal Ja Corp Lmted 1 15 PET NonWoven Captol Nonwovens Pvt. Ltd..L 16 HDPE, LDPE, LLDPE Geomembrane, Maharshee Geomembrane nda Pvt. Geocomposte/Woven Geotextle/Geonet Ltd. 17 Geotextle, Geogrd, Geostrap, Dranage Maccaferr Envronmental Solutons Composte, Eroson control mat, Ranforced Slope Faca, Gabons 18 Cor Geotextle, Jute Geotextle, Jute nonwoven, K K Envro Tech Pvt Ltd Concrecells 19 Woven Geotext e Techno Fabrcs 20 Non- Woven Geo Grd Fbretex Nonwovens 21 Woven Geotext e SRA VY A Textles Lmted 22 Non-Woven Geotextle SVM NonWovens Pvt Ltd. 23 HDPE Geomembrane TEXEL NDUSTRES Lmted 24 Geotextle NEO CORP NTERNATONAL LTD
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