tc/ Tengine STARK SLE PREMIUM Technical Design-in Guide

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3 Table of Contents Table of ontents Desription Complete system solution Creative freedom Perfet white light Exellent eonomy Summary of the hapters System overview Mehanial aspets Eletrial aspets Optial aspets Thermal aspets Ordering information and soures System Overview Overview Operating funtions Type odes Versions Standards and diretives Mehanial aspets Installation Dimensional drawings modules Eletrial aspets Eletrial onnetions Connetions on the LED ontrol gear Wiring diagrams Optial Aspets Colour spetrum Coordinates and toleranes Refletor design and beam harateristis Thermal aspets Module ooling Passive and ative ooling Fan onnetion and temperature measurement Ordering information and soures Artile numbers Partners Tridoni sales organisation Additional information Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 3 / 58

4 Introdution Desription A new era has dawned with TALEXX LEDs. Now, high-quality light and optimum effiieny are no longer mutually exlusive. The versatile system solutions from Tridoni provide the basis for lighting designs that are futureproof, eonomial and eo-friendly in a wide range of appliations. LEDs are showing their strengths in retail outlets, offies, hotels and restaurants. If you are designing a luminaire to work with LEDs there are ertain differenes ompared to designs with onventional light soures that you need to be aware of. We have written this design guide to help you understand these differenes. It answers all the most important questions you may have, suh as the right mehanial design, thermal management and optial onditions. Complete system solution LEDs offer major benefits for general illumination tasks - they are versatile, highly energy-effiient and virtually maintenane-free. With TALEXXengine STARK SLE PREMIUM you get a omplete system solution for downlights from a single soure, onsisting of three perfetly mathed omponents: LED module, LED ontrol gear and ready-made ables for onneting the module and the LED ontrol gear. TALEXXengine STARK SLE PREMIUM offers impressive benefits: Controllable and dimmable white light (tunable white) High system effiieny of up to 65 lm/w at tp=65 C. Exellent olour rendering (CRI > 90) Standardised lumen pakages for preise lighting planning Integrated interfaes suh as DALI High reproduible olour quality Configuration of individual light olours High life time 50,000 hours at L70 (t =65 C) Compliane with the mehanial and eletrial standards of the luminaire industry Energy effiieny lass A I NOTICE Please note: The TALEXXmodule STARK SLE PRE KIT omponents form a mathed and alibrated unit. Therefore it is not allowed to separate and operate the omponents in different ombinations! All information in this guide has been produed with the utmost are. However, the guide is subjet to hange without notie. Errors and omission exepted. Tridoni does not aept liability for possible damage resulting from the use of this guide. The latest version of this guide an be found at led.tridoni.om or from your sales partner Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 4 / 58

5 Introdution Creative freedom With one produt you an over a very wide range of lighting tasks that up to now would have been impossible beause of the dimensions or thermal management of traditional light soures. The broad TALEXXengine STARK SLE PREMIUM portfolio offers the right solution for any appliation. You an find the right funtionality to meet any requirements - from the non-dimmable basi version in different white tones to fully ontrollable and dimmable white light (tunable white) in the olour temperature range from 2,700 K to 6,500 K. In addition, there are speial light olours available, for example for presenting fresh produe, meat and bread, and speifi olours from the RGB spetrum. Perfet white light A uniform rystal lear olour impression is very important partiularly for wide-area lighting. TALEXX LEDs with their exeptional white light quality, their high luminous effiay and their balaned distribution of light give luminaire designers a ompletely new tool. They provide instant light, free of ultra-violet or infra-red radiation, and onstant olour. Exellent eonomy Compared with a lighting installation equipped with onventional light soures, TALEXX LEDs redue energy onsumption by up to 40 perent, and their long life signifiantly redues maintenane and repair osts. Disover the new world of light with TALEXX LEDs.... Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 5 / 58

6 Summary of the hapters Summary of the hapters To make it easier to find your way around the Design-in Guide we have grouped the information on the TALEXXengine STARK SLE PREMIUM systems into hapters. The guide begins with a system overview in whih the different versions of the system are presented. The mehanial, eletroni, optial and thermal aspets of the omponents are then desribed. At the end of the Design-in Guide you will find ordering information and soures. System overview The TALEXXengine STARK SLE PREMIUM system is available with different properties and funtions. The relevant omponents an be learly assigned by their type odes. Mehanial aspets Depending on the partiular situation, the LED ontrol gear an be installed in the luminaire asing (in-built) or outside the asing (remote). Dimensional drawings and installation instrutions will help you take aount of the requirements of the partiular situation. Eletrial aspets Speial Tridoni onneting able is available to ensure effiient and reliable onnetion between the modules and the LED ontrol gear. All the onnetion options, the onnetions between the LED ontrol gear and the power supply and the onnetions of the ontrol lines are shown in relevant wiring diagrams. Optial aspets The overall effiieny of the system is improved by hoosing a refletor with suitable optial properties (e.g. beam angle) and dimensions. This hapter provides information to support ustomer-speifi refletor design. Thermal aspets The system modules have been designed to operate with a passive or ative heat sink and an be mounted diretly on suh a suitable heat sink. In the ase of ative ooling the fan an be onneted diretly to the module or LED ontrol gear depending on the version. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 6 / 58

7 Summary of the hapters Ordering information and soures The ordering information for the omponents and the soures for heat sinks, refletors and aessories an be found at the end of the doument.... Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 7 / 58

8 System Overview System Overview Overview The TALEXXengine STARK SLE PREMIUM system is available in two different lumen pakages: Properties and funtions Colour temperature (1) Luminous flux Colour rendering / olour tolerane System effiieny STARK SLE PREMIUM KIT 2,700 K to 6,500 K Tunable white (ontrollable and dimmable olour temperatures) 2,050 lm or 1,350 lm CRI > 90 / MaAdam 3 SDCM 65 lm/w DALI Devie Type 8 (2) swithdim olourswitch yes yes (1) Appliation-speifi hanges to the olour temperature are possible. The olour temperature an be fixed or an be varied on the basis of PI-LED tehnology. PI-LED is a trademark of Lumiteh. PI-LED tehnology enables the perfet light olour to be set on site for the speifi appliation. Further information on appliation-speifi olours is available on request. (2) The system supports DALI devie type 8 to hange the olour temperature. Supported olour types aording to DALI-Devie Type 8: xy-oordinates olour temperature t Components A uniform naming onept has been adopted for the omponents. The system TALEXXengine STARK SLE PREMIUM omprises the following omponents: STARK SLE-PRE-KIT (LMAI + SLE module with housing) and STARK SLE-PRE-W/OH-KIT (LMAI + SLE module without housing) TALEXXonverter TALEXXaessories CONNECT Cable (between LMAI and SLE Module) lengths of up to 0.5 m are approved for onneting ables. Tridoni offers ables with a length of 0.2 m. I NOTICE STARK SLE-PRE-KIT and/or STARK SLE-PRE-W/OH-KIT must be operated with the LCAU 2x020/048 LED ontrol gear! Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 8 / 58

9 System Overview Effiieny of the modules The high effiieny of STARK SLE PREMIUM KIT results not only in energy savings but also to a redution in the thermal load. This means that smaller heat sinks an be used and more ompat luminaires an be designed. Area of appliation All the omponents of the STARK SLE PREMIUM KIT system omply with the protetion requirements of IP20. The system is therefore suitable for indoor appliations. STARK SLE PREMIUM KIT omplies with system protetion lass II. The STARK SLE PREMIUM KIT modules meet the requirements of protetion lass III. Operating funtions TALEXXengine STARK SLE PREMIUM offers a wide range of settings for olour temperature and dimming level. Different ontrollers are available. The ontrollers are onneted diretly to the LED ontrol gear. Central ontrol via the LED ontrol gear Control via DALI or a swithdim swith is ahieved by onneting these devies to the LED ontrol gear. I NOTICE The fatory preset for olour temperature is 2,700 K, the fatory preset for light intensity is 100%. Control via DALI ½ CAUTION! The ontrol line must be installed in aordane with the relevant diretives on low voltage. I NOTICE The ontrol input is proteted against polarity reversal and against aidental onnetion to mains voltage up to 264 V AC. For DALI ontrol the light modules are digitally ontrolled via the DALI signal (16-bit Manhester Code). The predefined olour temperatures and dimming level an be hanged via DALI. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 9 / 58

10 System Overview Control via swithdim A onventional double pushbutton swith an be used for ontrol via swithdim. One of the pushbuttons is used to set the olour temperature, the other to set the dimming level. ½ CAUTION! Pushbuttons with glow lamps affet the swithdim, olourtemperature and olourswitch funtions and should therefore not be used for this purpose. For ontrol via a swithdim swith different settings an be made: Setting for the olour temperature via olourtemperature mode or olourswitch mode with 8 predefined values between 2700 K and 6500 K. Stepless setting for the dimming level between 15% and 100%. The olourtemperature mode and olourswitch mode differ in the position of the individual olour values along the Plankian urve. The olourtemperature mode is designed to meet the requirements of general and shop illumination, whereas the olourswitch mode is designed for food lighting. On start-up the devie first ativates olour temperature setting in the olourtemperature mode. The starting values are a olour temperature of 2700 K and a dimming level of 100%.... Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 10 / 58

11 System Overview olourtemperature mode Loation of the olour temperatures along the Plankian urve... ( 1 ) ( 2 ) ( 3 ) ( 4 ) ( 5 ) ( 6 ) ( 7 ) ( 8 ) K K K K K K K K Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 11 / 58

12 System Overview olourswitch mode Loation of the defined olour temperatures ( 1 ) ( 2 ) ( 3 ) ( 4 ) ( 5 ) ( 6 ) ( 7 ) ( 8 ) Gold (2,700 K) for bread and akes 2,800 K fruit and vegetables 3,000 K Fish x = 0.38 y = 0.38 Cheese yellow x = 0.35 y = ,000 K CM x = y = CM+ x = y = Setting the olour temperature The proedure for setting the olour temperature is idential for both the olourtemperature mode and the olourswitch mode: Press the pushbutton briefly (approx. 1 s) to advane the olour temperature by one value I NOTICE One the maximum value has been reahed, the next press takes you diretly bak to the minimum value. Changing the mode To toggle between olourtemperature mode and olourswitch mode you need to hold down the pushbutton. After 10 and 15 seonds the devie will flash briefly. These are known as the 1st and 2nd flashing phases. Depending on the flashing phase in whih the pushbutton is released (1st or 2nd), the hanges are as follows: Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 12 / 58

13 System Overview 1st flashing phase (after about 10 s): The devie hanges from olourtemperature mode to olourswitch mode 2nd flashing phase (after about 15 s): The devie hanges from olourswitch mode to olourtemperature mode I NOTICE If the pushbutton is released more than 5 seonds after the 2nd flashing phase this annot be assigned to either flashing phase and will be ignored. This an be used to avoid inorret entries. If the right time for releasing the pushbutton has passed all you need to do is to allow the appropriate time to elapse and start the proess again. Changing predefined olour temperatures and dimming levels The predefined olour temperatures and dimming levels in olourtemperature mode and olourswitch mode an be hanged via the MasterConfigurator. Any x and y values within the two limit values of 2700 K and 6500 K an be seleted for the olour temperature. Either a olour value along the Plankian urve an be seleted or x and y values an be entered diretly. Up to 16 senes an be individually defined. These senes are stored in the LED ontrol gear. They an then be realled via DALI and swithdim. A DALI environment is needed for the onfiguration (power supply, DALI USB). For more information on the proedure see the masterconfigurator handbook. Setting the dimming level The dimming level is set with the other of the two pushbuttons. The proedures for the olourtemperature mode and the olourswitch mode are idential: Press the pushbutton briefly (approx. 1 s) to swith the LED ontrol gear on or off The last values set for the olour temperature and the dimming level will be realled when the LED ontrol gear is swithed on again Hold down the pushbutton (> 1 s) to hange the dimming level I NOTICE The dimming diretion (fade diretion) hanges automatially with eah dimming operation. Synhronising the dimming level Synhronising involves setting all the onneted light modules to a uniform dimming level and a uniform dimming diretion. Hold down the pushbutton (> 10 s) to synhronise all the onneted devies to a uniform olour temperature and a uniform dimming level Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 13 / 58

14 System Overview Loal ontrol via the LMAI Control via a push potentiometer or a floating pushbutton (make ontat) is ahieved by onneting these devies to the LMAI. I NOTICE A mains reset is needed if a new ontrol element is onneted so that this new ontrol element an be orretly deteted. Control via push potentiometer I NOTICE High-resistane potentiometers may give results that are not aurate enough. Tridoni reommends low-resistane potentiometers. The potentiometer must have the following harateristis: max. resistane 10 kohm linear harateristi urve series resistane of 680 Ohm There are two possible operating modes for ontrol via a push potentiometer: Stepless setting for the olour temperature between 2,700 K and 6,500 K. Stepless setting for the dimming level between 15 % and 100%. The potentiometer has two stop points: The full-left setting orresponds to the minimum values (a olour temperature of 2700 K and a dimming level of 15%) the full-right setting orresponds to the maximum values (6500 K and 100%). On start-up the devie first ativates light intensity setting. The settings an be saved using two different methods: with a short keystroke with Automati Saving (if no hanges are made settings are automatially saved after 5 minutes) Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 14 / 58

15 System Overview olourswitch range Stepless setting for the olour temperature in the olourswitch range between 2700 K and 6500 K. Setting the olour temperature Turn the potentiometer to the right to inrease the olour temperature Turn the potentiometer to the left to redue the olour temperature Setting the dimming level Turn the potentiometer to the right to inrease the dimming level Turn the potentiometer to the left to redue the dimming level Redefining the maximum dimming level The fatory default for the maximum dimming level is 100%. This value an be hanged. Turn the potentiometer to the right or left to set the required dimming level Hold down the pushbutton (> 10 s) to store the seleted dimming level as the new maximum dimming level I NOTICE The maximum dimming level an be redefined even if it has already been hanged. Please note however that the displayed dimming level does not relate the a maximum dimming level of 100% but to the previously redefined maximum dimming level. This must be taken into onsideration during the visual inspetion. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 15 / 58

16 System Overview Resetting the maximum dimming level to the default value Turn the potentiometer to its full-right position Hold down the pushbutton (> 10 s) to store 100% as the maximum dimming level Changing the operating mode Push down on the potentiometer to swith from setting the olour temperature to setting the dimming level or vie versa I NOTICE When you swith between operating modes the displayed light values initially remain the same and may not orrespond to the setting of the potentiometer. Briefly turning the potentiometer allows the devie the detet the orret value and adjust the displayed light values. Control via a floating pushbutton (make ontat) For ontrol via a floating pushbutton (make ontat) different settings an be made: Setting the olour temperature via olourtemperature mode or olourswitch mode with 8 predefined values between 2700 K and 6500 K. Setting the dimming level to one of 10 predefined values between 15% and 100%. The olourtemperature mode and olourswitch mode differ in the position of the individual olour values along the Plankian urve. The olourtemperature mode is designed to meet the requirements of general and shop illumination, whereas the olourswitch mode is designed for food lighting. On start-up the devie first ativates olour temperature setting. I NOTICE One the maximum value has been reahed, the next press takes you diretly bak to the minimum value. The hange from maximum to minimum value is indiated by brief flashing of the light module. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 16 / 58

17 System Overview olourtemperature mode Loation of the olour temperatures along the Plankian urve... ( 1 ) ( 2 ) ( 3 ) ( 4 ) ( 5 ) ( 6 ) ( 7 ) ( 8 ) K K K K K K K K Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 17 / 58

18 System Overview olourswitch mode Loation of the defined olour temperatures ( 1 ) ( 2 ) ( 3 ) ( 4 ) ( 5 ) ( 6 ) ( 7 ) ( 8 ) Gold (2,700 K) for bread and akes 2,800 K fruit and vegetables 3,000 K Fish x = 0.38 y = 0.38 Cheese yellow x = 0.35 y = ,000 K CM x = y = CM+ x = y = Setting the olour temperature The proedure for setting the olour temperature is idential for both the olourtemperature mode and the olourswitch mode: Press the pushbutton briefly to advane the olour temperature by one value Setting the dimming level The proedure for setting the dimming level is idential for both the olourtemperature mode and the olourswitch mode: Press the pushbutton briefly to advane the dimming level by one value Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 18 / 58

19 System Overview Changing the mode To toggle between the different setting options hold down the pushbutton. After 2, 10 and 15 seonds the devie will flash briefly. These are known as the 1st, 2nd and 3rd flashing phases. Depending on the flashing phase in whih the pushbutton is released (1st, 2nd or 3rd), the hanges are as follows: 1st flashing phase (after about 2 s): The devie toggles between setting the olour temperature and setting the dimming level 2nd flashing phase (after about 10 s): The devie hanges from olourswitch mode to olourtemperature mode 3rd flashing phase (after about 15 s): The devie hanges from olourtemperature mode to olourswitch mode I NOTICE If the pushbutton is released more than 5 seonds after the 2nd flashing phase this annot be assigned to either flashing phase and will be ignored. This an be used to avoid inorret entries. If the right time for releasing the pushbutton has passed all you need to do is to allow the appropriate time to elapse and start the proess again. I NOTICE... Only one setting hange is possible per swithing operation. For example, to swith from olour temperature to dimming level and from olourtemperature mode to olourswitch mode you must ativate flashing phase 1 and then flashing phase 3. When seleting a flashing phase you must bear in mind the initial settings. If the devie is already in olourswitch mode then flashing phase 2 will not result in a hange. The same applies to olourtemperature mode and flashing phase 2. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 19 / 58

20 System Overview Type odes Type ode for modules The following type ode is used to identify the modules. The table shows referene odes and their meaning for the STARK SLE-PRE-W/OH-KIT. STARK - SLE PRE - W/OH - KIT Produt Form Luminous flux CRI 90 Colour temperature between 2,700 and 6,500 K Version without housing Bundled with LMAI ½ CAUTION The STARK SLE PRE KIT omponents form a mathed and alibrated unit. Therefore it is not allowed to separate and operate the omponents in different ombinations! There is a label on the TALEXXonverter LMAI 044/0500 with the orresponding module information. Type ode for LED ontrol gear The following type ode is used to identify the LED ontrol gear: Type ode for LED ontrol gear for LCAU 2x020/ or example Referene LCAU 2x020 / 0048 Meaning LED ontrol gear, onstant urrent Power in W Voltage in V The preise type designation for the LED ontrol gear is given on the type plate on the LED ontrol gear. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 20 / 58

21 System Overview Versions TALEXXengine STARK SLE PREMIUM The TALEXXengine STARK SLE PREMIUM system is paked with ompletely new funtions suh as tunable white. The olour temperature an be hanged smoothly between 2,700 K and 6,500 K to meet the speifi needs of the relevant appliation. Charateristis: A olour temperature between 2,700 K and 6,500 K that an be set along the Plankian urve Different funtions paked in a system for individual lighting solutions Constant olour temperature over the entire dimming range Constant luminous flux Lumen values: 2,050 lm or 1,350 lm Colour rendering index CRI > 90 Very small MaAdam 3 SDCM olour tolerane System effiieny of up to 65 lm/w with high energy savings Option for operating a 12 V ative ooling system Temperature monitoring Plug'n Play onnetion between STARK SLE PREMIUM KIT and TALEXXonverter Control funtions: DALI Devie Type 8 swithdim olourswitch Combinations The STARK SLE PREMIUM KIT version an be ombined as follows: TALEXXmodule Luminous flux TALEXXonverter LCAU 2x020/0048 STARK-SLE PRE-KIT STARK-SLE PRE-KIT 2,050 lm 1,350 lm Suitable onneting ables (LCAU - LMAI) are available in the following lengths: 1 m: TALEXXaessories CONNECT RJ45/RJ45 1.0m Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 21 / 58

22 System Overview 2 m: TALEXXaessories CONNECT RJ45/RJ45 2.0m Suitable onneting able (LMAI - SLE modules): m: TALEXXaessories CONNECT 10PIN PLUG/10PIN PLUG 0.2m Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 22 / 58

23 System Overview Standards and diretives Standards and diretives for modules The following standards and diretives were taken into onsideration in designing and manufaturing the modules: CE 2006/95/EG Low-voltage diretive: Diretive relating to eletrial equipment for use within ertain voltage limits 2004/108/EG EMC (1) diretive: Diretive relating to eletromagneti ompatibility (1) EMC: Eletromagneti ompatibility RoHS 2002/95/EC RoHS(1) -Diretive: Diretive on the restrition of the use of ertain hazardous substanes in eletrial and eletroni equipment (1) RoHS: Restrition of (the use of ertain) hazardous substanes Safety DIN IEC 62031:2008 EN :2008 und A11:2009 EN :1996 und A1:1997 EN 62471:2008 Safety requirements for LED modules General requirements and tests for luminaires Luminaires - Part 2. Speial requirements; Main setion 2: Reessed luminaires Photo-biologial safety of lamps and lamp systems Safety and performane EN :2009 EN :2007 EN 62384:2007 IEC A1:2009 General and safety requirements Speial requirements for d and a powered eletroni operating equipment for LED modules Operational requirements Energy labelling EU Regulation No: 874/2012 "Energy labelling of eletrial lamps and luminaires" Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 23 / 58

24 System Overview Standards and diretives for LED ontrol gear The following standards and diretives were taken into onsideration in designing and manufaturing the LED ontrol gear: EMI EN EN :2005 A1: 2008 und A2:2009 EN :2005 Limit values measurement methods for radio interferene properties of eletrial lighting equipment and similar eletrial devies Limit values for harmoni urrents (equipment input urrent < 16 A per ondutor) Limit values for voltage flutuations and fliker in low-voltage systems for equipment with an input urrent < 16 A per ondutor that are not subjet to any speial onnetion onditions EN 61547:2001 EMC (1) requirements (1) EMC: Eletromagneti ompatibility Safety EN Safety lighting systems DALI IEC :2009 IEC :2009 IEC :2009 IEC :2010 General requirements, system General requirements, ontroller Speial requirements, ontroller; LED modules Speial requirements, ontroller; olour ontrol... Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 24 / 58

25 Mehanial Aspets Mehanial aspets Installation Installation versions I NOTICE EOS/ESD safety guidelines The devie/module ontains omponents that are sensitive to eletrostati disharge and may only be installed in the fatory and on site if appropriate EOS/ESD protetion measures have been taken. No speial measures need be taken for devies/modules with enlosed asings (ontat with the p board not possible), just normal installation pratie. Please note the requirements set out in the doument EOS/ESD guidelines (Guideline_EOS_ESD.pdf) at: Depending on the partiular situation, the LED ontrol gear an be installed in the luminaire asing (in-built) or outside the asing (remote). In-built version Remote version Tool for srew assembly Connetion side Base Base plate of the module Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 25 / 58

26 Mehanial Aspets Notes on installation Depending on the installation situation for the LED ontrol gear and the modules, the following requirements must be met: Adequate distane from insulating materials Adequate strain relief for losed overing on the LED ontrol gear Adequate ooling of the modules (the maximum temperature at the t point must not be exeeded) Unrestrited exit of light from the modules Protetion measures against damage Mehanial stress TALEXX modules ontain eletroni omponents that are sensitive to mehanial stress. Suh stress should be kept to an absolute minimum. In partiular the following mehanial stresses should be avoided as these may ause irreversible damage: Pressure Drilling, Milling, Breaking, Sawing, and similar mehanial proessing. Compressive stresses The omponents of the TALEXX modules (iruit boards, glob-top, lenses, eletroni omponents et.) are sensitive to ompressive stresses. The omponents must not be exposed to ompressive stresses. If glass or Plexiglas shields are used make sure that pressure is not exerted on the glob-top. Only touh the TALEXX modules at the edges orret (left) and inorret (right) Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 26 / 58

27 Mehanial Aspets Chemial ompatibility LED modules an be damaged by other materials, if these materials have ertain hemial properties. The ause for these damages are different gaseous ompounds, whih penetrate into the enapsulant of the LED and thereby attak the enapsulant, the olor onversion phosphor or the LED hips and an affet the eletrial ontats or the substrate. Appliation areas for hemial substanes The following are known areas in whih hemial substanes are used: use of protetive oating in appliations with high relative humidity (outdoor appliations), enapsulation of LED modules, ementing of LED modules, sealing of luminaires. The following materials must be heked for their safety: All omponents and auxiliaries used in the assembly of the luminaire:» Solvents of adhesives and oatings» Other so-alled VOC ("volatile organi ompounds") All other additional substanes present in the atmosphere:» Outgassing of adhesives, sealants and oatings» Cleaning agents and proessing aids (e.g. utting oils and drilling oolants) I HINWEIS Contat your LED manufaturer for questions about the materials used and possible interations and risks. Putting together a "safe list" is not possible due to the omplexity of the topi. The following table lists possible ontaminants for LED modules, the lasses of ompounds and examples of possible soures. The list shows the most ommonly used materials but does not laim to be omplete. Class of ompounds Chemial names Ours in Aids»»»» hydrohlori aid sulfuri aid nitri aid phosphori aid»» leaner utting oils Organi aids» aeti aid» RTV siliones» utting oils» degreaser» adhesives Alkalis»»» ammonia amines sodium hydroxide» detergents» leaner Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 27 / 58

28 Mehanial Aspets Organi solvents» ethers (e.g. glyol )» ketones (e.g. Methylethylketon )» aldehydes (e.g. formaldehyde)» aromati hydroarbons (e.g. xylene and toluene)» leaner» benzine» petroleum» paints and varnishes VOC (volatile organi ompounds)»»»» aetate arylates aldehydes serve» super glue» all-purpose glue» srew loking varnish» oatings» paints and varnishes Mineral oils» hydroarbons» mahine oil» lubriants Vegetable oils and synthet. oils»» siloxanes fatty aids»»» silione oils linseed oil fats Harder, vulanizer» sulfur ompounds» seals» sealants» olors Protetion measures for the glob top material The following guidelines must be observed to avoid damage to the glob-top: Make sure that the hemials used in LED appliations are not solvent-based, ondensation rosslinked or aetate rosslinked (aeti aid). These give rise to reagents (e.g. solvent vapors, aeti aid) that may damage LED modules or the enapsulant. This applies to hemials that are used not in the immediate viinity of the modules (e.g. seals) and also to hemials that ome into diret ontat with the modules (e.g. insulating oatings, adhesives). To asertain the hemials used and the type of ross linking a tehnial data sheet ontaining a list of substanes must be requested from the manufaturer. Example of damaged enapsulant material, reognizable by the hange of the hromatiity oordinates: powerled P211, original powerled P211, damaged by dissolver waste gas Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 28 / 58

29 Mehanial Aspets Protetion measures in regards to sealing The points above also apply to hemials used for sealing luminaire asings. If however the LED module is not installed in the luminaire until after the sealing ompound has been ompletely ured (see relevant material information) the above points an be ignored. If the LED modules have already been installed in the luminaire, possible damage to the enapsulant an be redued to a minimum by ensuring adequate spaing (>10 m) and ventilation (open asing and air irulation, extration / fan) during the uring proess. Protetion measures in regards to ementing To avoid damaging the LED modules you must not use any tools or exert any pressure on the eletroni omponents or the enapsulant. If glass or Plexiglas shields are used make sure that pressure is not exerted on the enapsulant. Only touh the LED modules at the edges Instrutions for ementing TALEXX modules Preparation Clean and durable bonding of two materials requires speial attention. The following leaning agents are reommended: Isopropanol / Water 50/50 Aetone Heptane Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 29 / 58

30 Mehanial Aspets Important aspets Carrier material The arrier material must have adequate thermal ondutivity (e.g. aluminium). The size of the ooling surfae depends on the power of the LEDs, among other things. For information on the ooling surfae required, see the appropriate produt data sheet. Adhesive material The arrier material itself plays an important role in seleting the adhesive material. The ruial fators are the oeffiient of expansion and ompatibility with the base material of the TALEXX module board (plasti or aluminium). This must be heked in the appliation in terms of long-term stability, surfae ontamination and mehanial properties. Surfae quality The arrier material must be unoated (thermal transport, adhesion) and level at the onnetion points. Installation temperature To ahieve optimum adhesion we reommend you arry out this work at room temperature. Duration, optimum adhesive strengths Maximum adhesion is ahieved within 48 hours at room temperature; the proess is aelerated by heat. In atual pratie this means that at the maximum t temperature (approx C, produt-speifi) maximum adhesion is reahed after about 12 hours. During the uring period make sure that there is no tensile load on the adhesive onnetion of the TALEXX module. Additional information TALEXX modules must not be stuk and restuk time and again without replaing the adhesive tape. Damaged adhesive tapes must be ompletely removed and replaed by new tapes. Pakaging and transport TALEXX produts from Tridoni are delivered in appropriate pakaging. The pakaging provides speial protetion against mehanial damage and ESD (eletrostati disharge). If you need to transport TALEXX produts you should use this pakaging. Installing the modules The modules are mounted on a heat sink with 2 bolts per module. In order not to damage the modules only raised head bolts should be used. The bolts should be seleted on the basis of the following dimensions: Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 30 / 58

31 Mehanial Aspets Dimensions of the fastening bolts Bolt size Max. diameter D Min. length L Max. length L M3 5.8 mm 10 mm Depending on the design of the luminaire and the heat sink Dimensional drawings modules Dimensional drawing of the module TALEXXmodule STARK SLE PREMIUM I NOTICE CAD data for the modules an be downloaded from the Tridoni homepage ( and the relevant produt page. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 31 / 58

32 Mehanial Aspets Dimensional drawings LED ontrol gear LED ontrol gear for TALEXXmodule STARK SLE PREMIUM Length L Width W Height H Hole spaing D Hole spaing d 150 mm 79.5 mm 34 mm mm 68.6 mm Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 32 / 58

33 Mehanial Aspets Dimensional drawing LMAI I NOTICE... Detailed information and CAD data for the LED ontrol gear an be downloaded from the Tridoni homepage ( ridoni.om) and the relevant produt page. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 33 / 58

34 Eletrial Aspets Eletrial aspets Eletrial onnetions Connetion between the TALEXXmodule STARK SLE PREMIUM and the Remote LMAI In the ase of the STARK SLE PREMIUM KIT version, the onnetion between the modules and the Remote LMAI is made with a able and onnetor at both ends. The able is available in a length of 0.2 m. The possible maximum length is 0.5 m. Plug onnetion on the module Plug onnetion on the Remote LMAI Connetion between the Remote LMAI and the LED ontrol gear Speial Tridoni ables for onneting the Remote LMAI to the LED ontrol gear are available to ensure effiient and reliable operation of the TALEXXengine STARK SLE PREMIUM system. The onnetion between the Remote LMAI and the LED ontrol gear is made via a able with an RJ45 onnetor at both ends. The able is available in lengths of 1 m and 2 m and meets the requirements of CAT.5e UTP. Plug onnetion on the Remote LMAI and the LED ontrol gear Eletrial safety All the omponents of the TALEXXengine STARK SLE PREMIUM system omply with the SELV standard. The voltages are therefore less than 50 V. Safety extra low voltage (SELV) is defined as a voltages up to 50 V rms and d voltages up to 120 V. SELV is part of the low-voltage range. These voltages are not life-threatening to an adult and orrespond to the maximum onstant ontat voltage or fault voltage. Thanks to SELV voltage, the luminaire an be replaed without risk. There is no need in this ase to disonnet the luminaire from the power supply. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 34 / 58

35 Eletrial Aspets Srew terminals on the LED ontrol gear The onnetions between the LED ontrol gear and the power supply and the onnetions of the ontrol lines are made via srew terminals on the LED ontrol gear. Srew size M3 Max. torque 0.5 nm Diameter of the ables for strain relief 6.3 to 9.7 mm Permissible able ross-setion for terminal: mm² Connetions on the LED ontrol gear Connetions on the LED ontrol gear and the Remote LMAI for TALEXXmodule STARK SLE PREMIUM Pin / onnetion Connetion on the TALEXXonverter Design Funtion earth Srew terminal ~ Power input V AC Srew terminal ~ Power input V AC Srew terminal CS Control input for olourswitch Srew terminal DA Control input for DALI / swithdim Srew terminal DA Control input for DALI / swithdim Srew terminal LAMP 1 Remote LMAI RJ45 LAMP 2 Remote LMAI RJ45... Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 35 / 58

36 Eletrial Aspets Pin / onnetion Connetion on the Remote LMAI Design RJ45 TALEXXonverter RJ45 +FAN Feed for ative ooling plug-in terminal -FAN Feed for ative ooling plug-in terminal LED Modul TALEXXmodule STARK SLE PREMIUM plug-in terminal CCI Colour Control Interfae Spring terminal CCI Colour Control Interfae Spring terminal Wiring of TALEXXonverter LMAI 044/0500 Wiring diagrams Wiring diagram for swithdim and olourswitch für TALEXXengine STARK SLE PREMIUM Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 36 / 58

37 Eletrial Aspets The wiring diagram shows the onnetion between an LED ontrol gear and up to two STARK SLE PREMIUM KIT modules and the onnetion between the LED ontrol gear and the power supply. The integrated swithdim and olourswitch funtions are operated via appropriate momentary-ation swithes. Wiring diagram for DALI for TALEXXengine STARK SLE PREMIUM Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 37 / 58

38 Eletrial Aspets The wiring diagram shows the onnetion between an LED ontrol gear and up to two STARK SLE PREMIUM KIT modules and the onnetion between the LED ontrol gear and the power supply and also between the LED ontrol gear and the digital DALI signal. The LED ontrol gear of the TALEXXengine STARK SLE PREMIUM system support DALI Devie Type 8. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 38 / 58

39 Eletrial Aspets Wiring diagram for TALEXXengine STARK SLE PREMIUM to ontrol by CCI (Colour Control Interfae) Operating with single momentary-ation swith Operating with ontinously variable potentiometer... Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 39 / 58

40 Optial Aspets Optial Aspets Colour spetrum The PI-LED tehnology used in the TALEXX produts enables LEDs to be produed in speial light olours or olour temperatures. This means that lighting systems an be reated that are not only energy-effiient but also have exellent olour rendering. Colour spetrum at different olour temperatures The diagram shows the normalised intensity in perent over the wave length in nm at different olour temperatures.... Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 40 / 58

41 Optial Aspets Coordinates and toleranes (to CIE 1931) As before, the prodution proess for TALEXX LEDs does without binning. As a result, white LEDs an be produed with normal distribution in the range of a MaAdam-Ellipse 3. Thanks to the proximity to the Plankian urve there are no annoying olour disrepanies. Every module is automatially tested at the final inspetion stage to ensure that all the supplied produts fall within the agreed speifiation. Loation of the measuring points along the Plankian urve: Ambient temperature of the measurement t = 25 C a Measurement toleranes of the olour oordinates ±0,01 Coordinates and toleranes Light olours TALEXXengine STARK SLE PREMIUM overs all the light olours below. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 41 / 58

42 Optial Aspets MaAdam Ellipse: 2,700 K (Gold) x0 y0 Centre MaAdam Ellipse: 3,000 K x0 y0 Centre Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 42 / 58

43 Optial Aspets MaAdam Ellipse: 4,000 K x0 y0 Centre MaAdam Ellipse: 6,500 K x0 y0 Centre Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 43 / 58

44 Optial Aspets Eye safety Risk group Evaluation Atini UV E S ( nm) Risk group 0 (1) Near UV E UVA ( nm) Risk group 0 (1) Blue light L B ( nm) Risk group 0 (1) Retina, thermal L R (380-1,400 nm) Risk group 0 (1) IR radiation, eye E IR (780-3,000 nm) Risk group 0 (1) (1) The evaluation of eye safety is based on EN 62471:2008 (photo-biologial safety of lamps and lamp systems): Risk-free (risk group 0): The LEDs do not pose any photo-biologial risk. Low risk (risk group 1): The LEDs pose a small risk beause of normal limitations. Medium risk (risk group 2): The LEDs pose a small risk beause of reations to bright light soures or thermal disomfort. High risk (risk group 3): The LEDs pose a risk even with just momentary or temporary exposure. Refletor design and beam harateristis Refletor design The mehanial and optial properties of the modules of the TALEXXengine STARK SLE PREMIUM system offer the best onditions for using refletors. The overall effiieny of the system an be optimised by hoosing a refletor that direts the light appropriately. The optial properties (e.g. beam angle) and the dimensions of the refletor play a ruial role. The overall height of the luminaire an be redued by seleting a low-profile refletor, depending on the beam angle required. This may improve the thermal output of the luminaire by inreasing the height available for the heat sink. To ahieve uniform illumination a refletor withy an integrated diffuser is reommended for LED modules with multiolour LEDs. This ensures that the olours are properly mixed. Some refletors have the option of faeting for the refletor wall. Depending on the position of the homogenising element, different effiienies and different olour mixing results an be ahieved. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 44 / 58

45 Optial Aspets Examples of refletors with different beam angles I NOTICE Tridoni an supply the CAD data for the modules on request to help reate ustomised designs and to arry out optial simulations. Beam harateristis, TALEXXmodule STARK SLE PREMIUM... Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 45 / 58

46 Thermal Aspets Thermal aspets Module ooling Effet of ooling on the life of the modules The modules of thetalexxengine STARK SLE PREMIUM system have been designed to operate with a passive or ative heat sink and an be mounted diretly on suh a suitable heat sink. The life of the module depends to a large extent on the operating temperature. The more that the operating temperature an be redued by ooling, the longer the expeted life of the module. If the permitted operating temperature is exeeded, however, the life of the module will be signifiantly redued. Lifetime harateristi The diagram shows the hange in luminous flux in perent over an operating time of 1,000 h at different t operating temperatures. Luminous flux Operating time at t = 65 C 80 % 32,000 h 70 % 50,000 h 50 % 91,000 h I NOTICE Please hek the information on the operating temperature and the requirements for ooling in the module data sheets. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 46 / 58

47 Thermal Aspets Requirements for the heat sink Although the operating temperature of the modules is ontinually monitored during operation and the power is automatially redued in the event of exess temperature, the modules should not be operated without a heat sink. The heat sinks must be dimensioned to provide adequate ooling apaity. The R th value is important for seleting an appropriate heat sink. This value depends on the light output of the module and on the ambient temperature in whih the module is to be operated. The Rth value of the heat sink must be smaller than the required R th value. I NOTICE Please hek the information on heat sinks in the module data sheets. Passive and ative ooling Passive ooling Passive ooling module Example of passive ooling for the module Heat transfer from a heat soure to the surrounding ooling medium (e.g. air) depends primarily on the differene in temperature, the effetive surfae area and the flow rate of the ooling medium. The funtion of a heat sink is to inrease the surfae area over whih the heat an be dissipated. This lowers the thermal resistane. A passive heat sink works mainly by onvetion. The surrounding air is heated, whih makes it rise, and is replaed by ooler air. Heat pipes an be used as an alternative to ooing with fans. If spae is partiularly tight, the heat is first onveyed away. The atual heat sink is loated at the other end of the heat pipe. Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 47 / 58

48 Thermal Aspets Benefits of passive ooling Energy savings Silent No mehanial wear No maintenane Ative ooling Round ative ooling module round Square ative ooling module Example of ative ooling for the module An ative heat sink onsists of the heat sink itself and an eletrially powered fan. The fan dissipates heat from the heat sink by blowing a suffiient quantity of air along the surfae of the heat sink. To redue the power draw and noise, the fan speed an be ontrolled from the ative ooling system on the basis of temperature. The fan speed is not ontrolled from the TALEXXengine STARK system. A diaphragm an be used as an alternative to fans to produe ative air movements. Ative heat sinks with fan ooling ahieve around six times the performane of passive heat sinks for the same amount of material used. Ative heat sinks an therefore be made very ompat. Benefits of ative ooling Spae savings Effetive ooling Professional design Tehnial Design-in Guide TALEXXengine STARK SLE PREMIUM en 48 / 58