Workholding Systems. VarioLine /2015

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1 Workholding Systems VrioLine 12/

or horizontl use Your enefits t glne: Adpttion to the mhine tool

2 VrioLine For vertil use Pressure guge s n option for ext lmping fore disply nd monitoring. A unique HILMA dvntge. or horizontl use Your enefits t glne: Adpttion to the mhine tool Clmping fore / proess sfety Applition of lmping fore Individul use Clmping jws 2

3 Trvel 600 Trvel 600 Mhine tle 600 Mhine tle 600 without VrioLine with VrioLine Using VrioLine lerly inreses the utiliztion of your mhine tool! The lmping devie n e individully dpted to different distnes of trvel, to working spe, lmping surfe nd mhining tsk. User-friendly set-up for differently sized workpiees is performed in jiffy. The use of pressure guge (n optionl extr) permits ext, ontinuous lmping fore disply (importnt when rrying out rough nd finish mhining in one opertion) nd ext lmping fore monitoring. The lmping fore n e pplied mnully using rnk hndle (mehnil-hydruli design) or y mens of hnd or foot swith (hydruli design). VrioLine is suitle for use in oth horizontl nd vertil mhining entres. Diret dpttion to the mhine tool is possile using seletion prmeters (see pge 6, prmeters). HILMA stndrd jws s well s ustomer s existing speil jws n e used provided tht their dimensions fit the HILMA stndrd. This extends the rnge of pplitions. 3

VrioLine Stndrd tpped holes in oth sides of the fixed jw for preision workpiee stop Slots nd tpped holes for top step jws to otin very lrge jw openings integrl mehnil-hydruli fore trnsmission Mke

4 VrioLine Stndrd tpped holes in oth sides of the fixed jw for preision workpiee stop Slots nd tpped holes for top step jws to otin very lrge jw openings integrl mehnil-hydruli fore trnsmission Mke your hoie: sed on pge 6, prmeters Hrdened nd ground guides Length of the se Hydruli or mehnilhydruli slide Pressure guge Vertil design Positioning slot Positioning holes Clmping edge for lmping lws Mounting grid Angle drive Quik orse djustment of the desired lmping rnge using the soket pins Top jws Longitudinl nd rosswise keywys 20 H7 (see pge 6, prmeters) Resistnt to deformtion y the use of n optimized se setion 4

5 Tehnil dt Mehnil-hydruli design, mnul opertion The ompletely revised fore trnsmission requires minimum effort on the rnk hndle. An ngle drive (optionl extr) filittes the opertion, e.g. in the se of longitudinl lmping on the mhine tle. The optionl lmping fore preseletion (retrofittle) enles the fore to e pplied in 6 stges up to the mximum. Optionl extr Top jws Optionl extr Angle drive * Tolerne ±0.01 mm ** Tolerne ±0.02 mm Type Clmping fore [kn] VL VL VL Dimensions mm Weight Jw openings [kg] S1 S2 S3 L L mx. B H G h SW t u w 18, , , , , , , M 12 x M 12 x M 20 x Hydruli design, for use in semi or fully utomti opertion Connetion to seprte hydruli pressure trnsduer, e.g. hydruli power unit. Corse djustment of the lmping rnge using soket pins. Preise positioning ginst the workpiee nd djustment of the insertion tolerne mnully using led srew. The lmping proess is triggered y hnd or foot swith in the se of fully utomti working yle. Optionl extr Top jws 2 x G¼ Anti-twist protetion * Tolerne ±0.01 mm ** Tolerne ±0.02 mm Type Clmping fore [kn] Operting pressure [r] Stroke VL VL VL Dimensions in mm Weight Jw openings [kg] S1 S2 S3 L L mx. B H G h SW t u w , , , , , , , M 12 x M 12 x M 20 x We will e plesed to send more dt s PDF or CAD file. Plese ontt info@hilm.de 5

6 Prmeters This pge my e used s pttern for opying Plnned vrint VrioLine Customers requests onerning design, positioning nd fixtion re met using si stndrd versions. Plese determine prmeters nd dvise us ordingly together with your enquiry or order. Inquiry Order Quntity = Prmeter - size VL 100 (Jw width 100 mm) Prmeter - hole pttern for vertil design without hed plte hole pttern Grid 40 M12 (VL 100 und VL 125) Grid 50 M16 (VL 125 nd VL 160) VL 125 (Jw width 125 mm) VL 160 (Jw width 160 mm) Prmeter - length of se 380 long (VL 100) 430 long (VL 125) 550 long (VL 160) 540 long (VL 100) 560 long (VL 125) 750 long (VL 160) 720 long (VL 125) Prmeter - slides with upper T-slot (2 off) mehnil-hydruli mehnil-hydruli without pressure guge pressure guge right-hnd mehnil-hydruli pressure guge left-hnd Viewing diretion: Led srew diretion towrds the fixed jw! hydrulilly operted Prmeter - hed plte for vertil design without hed plte (seprte sles item) H7 (VL 100) H7 (VL 125) H7 (VL 160) H7 (VL 125) Prmeter - rosswise keywy without rosswise keywy with rosswise keywy 20 H7 6.5 mm deep C = mm ± H 7, 6.5 deep Prmeter - mounting holes Prmeter - mounting grid Prmeter - longitudinl keywy without mounting holes 12 H7 16 H7 A = mm ± G7 (for drilling ushing ) 26 G7 (for drilling ushing ) B = mm ± 0.02 without mounting grid KM 12 KM 16 (DIN 74) L 4 = mm L 1 = mm L 5 = mm L 2 = mm L 6 = mm L 3 = mm L 7 = mm without longitudinl keywy with longitudinl keywy 20 H7 6.5 mm deep Prmeter - ngle drive without ngle drive (seprte sles item) (impertive essories from overll length 540 mm) (VL 100) (VL 125) (VL 160) Prmeter - top jws without top jws (seprte sles item) (VL 100) (VL 125) (VL 160) Dte Stmp Signture 6 Hilm-Römheld GmH P.O. Box D Hilhenh Phone Fx

l Stndrd jws Top step jws to otin very lrge jw openings for fixed jw for slide d e h l m p 9.3284.0201 9.3284.1201 100 11,5 6 34 6,5 48 60 10h6 9.3284.0301 9.3284.1301 125 14,0 6 40 9,0 58 65 12h6 9.

7 l Stndrd jws Top step jws to otin very lrge jw openings for fixed jw for slide d e h l m p , , h , , h , , h6 m** 5 4 d 5 * = Tolerne ± 0.01 mm, ** = only top step jws for slide p e* 4 h* Preision step jw for lmping of retngulr workpiees without prllel pds. These jws llow holes to e drilled ner the edge. Used in pirs only. f* g* d e f g * = Tolerne ± 0.01 mm e* d* Pendulum jw for lmping one workpiee with nonprllel lmping surfes or two workpiees with differentil tolernes. d d Vee jw for horizontl nd vertil lmping of ylindril workpiees. 1 d d Vee tolerne ± 0.01 mm Clmping jw, soft 16 MnCr5, supplied oversize, for preprtion of speil jws y the ustomer Clmping jw, extr high for sfe lmping of high workpiees. Used s single jw or in pirs. e d e , , , * = Tolerne ± 0.01 mm d* Clmping jw, extr lrge for sfe lmping of workpiees exeeding the stndrd jw width. Used in pirs only. d ll dimensions in mm d * = Tolerne ± 0.01 mm * We will e plesed to send more dt s PDF or CAD file. Plese ontt info@hilm.de 7

QIS Jws QIS se jw with permnent mgnets 9.3771.0201 100 34 9.3771.0301 125 45 9.3771.0401 160 54 QIS interhngele jw, smooth Jw hnge in few seonds with downthrust effet: The se jws re fstened to the slide nd to the fixed jw using srews.

1 * = Tolerne ± 0.01 mm * = Tolerne ± 0.01 mm QIS interhngele jw, serrted 8.3771.2201 100 34 21 8.3771.2301 125 45 26 8.3771.2401 160 54 31 Slide the desired interhngele jw in the guidewy ginst the se jw.

8 QIS Jws QIS se jw with permnent mgnets QIS interhngele jw, smooth Jw hnge in few seonds with downthrust effet: The se jws re fstened to the slide nd to the fixed jw using srews. The interhngele jws n e inserted nd removed quikly. They re kept in ple y two permnent mgnets Fsten the se jws to the slide nd to the fixed jw (one-off tsk). 1 * = Tolerne ± 0.01 mm * = Tolerne ± 0.01 mm QIS interhngele jw, serrted Slide the desired interhngele jw in the guidewy ginst the se jw. 2 QIS interhngele jw, rowned , , , , , , The permnent mgnets nd guide pin keep the interhngele jw in its si position. 3 d* g e* f* QIS interhngele jw, prismti Ø from to d e f , , , * = Tolerne ± 0.01 mm QIS interhngele jw, stepped d e f g For hnging the interhngele jw, pull it upwrds until the guide pin engges in the slot. * = Tolerne ± 0.01 mm f 120 d* Slightly tilt the interhngele jw to overome the retention fore of the permnent mgnets. e H7 30 QIS interhngele jw, soft e , ,5 98 For instlling new interhngele jw proeed s desried in 2 nd ,0 125 e H7 ll dimensions in mm 8 We will e plesed to send more dt s PDF or CAD file. Plese ontt info@hilm.de

SlimFlex jw system Optimum mhining of workpiees on three sides in one lmping opertion Stndrd QIS The SlimFlex jw system llows 3-side mhining of

Inserts keep the workpiee off the se jw, whih provides optimum ess from three sides for the work spindle.

lignment of the jw sets SlimFlex jw system, stndrd version 20 1 12 5 2 2 25 15 3 The lnk is pprox. 2 mm lrger thn the finished workpiee.

5050.0123 125 9.3714.0302 9.3714.0312 5.5050.0099 160 9.3714.0402 9.3714.0412 5.5050.0099 Jw width SlimFlex jw system without step inserts SlimFlex

02 0,02 78 H7 11 30 125 45 32 ± 0.02 0,02 35 ± 0.02 0,02 15 30 ± 0.02 0,02 42 ± 0.02 0,02 98 H7 16 40 160 54 34 ± 0.02 0,02 37 ± 0.

Slim Flex jw system, QIS version 20 Jw width l m Interhngele jw without step inserts 3 5 4 2 25 12 Solenoid 15 QIS se jw 100 9.3771.9201 9.3771.9211 5.

9 SlimFlex jw system Optimum mhining of workpiees on three sides in one lmping opertion Stndrd QIS The SlimFlex jw system llows 3-side mhining of entrlly lmped workpiees with dimensions less thn the jw width of the lmping devie. Inserts keep the workpiee off the se jw, whih provides optimum ess from three sides for the work spindle. Sle for rough djustment Spe for work spindle Spe for work spindle Adjustle inserts Inserts reversile Bse jw QIS version Quik positioning nd lignment of the jw sets SlimFlex jw system, stndrd version The lnk is pprox. 2 mm lrger thn the finished workpiee. l m Step insert e h1 3 h2 30 wide Insert C45 soft n Adjust the jws pprox. 2 mm elow the finished dimensions. Jw width Jw width SlimFlex jw system without step inserts SlimFlex jw system with step inserts Insert C45 soft Dimensions in mm 1 2 e h1 h2 l m n ± ,02 33 ± , ± ,02 31 ± ,02 78 H ± ,02 35 ± , ± ,02 42 ± ,02 98 H ± ,02 37 ± , ± ,02 51 ± , H Ple the workpiee y eye in entrl position nd lmp it. Proeed to 3-side mhining. Slim Flex jw system, QIS version 20 Jw width l m Interhngele jw without step inserts Solenoid 15 QIS se jw e h1 3 Interhngele jw with step inserts h2 3 Interhngele jw Insert C45 soft 30 wide Insert C45 soft n QIS se jw Jw width Dimensions in mm 3 4 e h1 h2 l m n ± ,02 48 ± , ± ,02 31 ± ,02 78 H ± ,02 53 ± , ± ,02 42 ± ,02 98 H ± ,02 58 ± , ± ,02 51 ± , H We will e plesed to send more dt s PDF or CAD file. Plese ontt info@hilm.de 9

SMV jws Stop pin displele Clmping r interhngele Positioning pin for lmping r Effiient multiple lmping using floting entrl jws Centrl jw AL hrd nodised Lower grip Using floting entrl jws for multiple

Cn e omined with ll HILMA lmping systems of types EL, NC.

milled ll round ll workpiees re lmped with the sme lmping fore Floting entrl jw, stndrd version f2 ±0.

01 Stop pin displele Ød optimum utiliztion of the working re y dense workpiee rrngement determintion of the lterl workpiee position y displele stop pins Clmping r Positioning pin 2 2 2 Centrl jw g Ø6

10 SMV jws Stop pin displele Clmping r interhngele Positioning pin for lmping r Effiient multiple lmping using floting entrl jws Centrl jw AL hrd nodised Lower grip Using floting entrl jws for multiple lmping, the working re in n NC mhine is utilized to the mximum. The resulting redution in tool hnges nd trvel ontriutes to signifint redution in osts per piee. Cn e omined with ll HILMA lmping systems of types EL, NC. Workpiee without / with lmping edge Workpiee without / with "lost hed" the lower grip prevents workpiees from rering up longer mhine running times llow to operte severl mhines omplex workpiees n e milled ll round ll workpiees re lmped with the sme lmping fore Floting entrl jw, stndrd version f2 ±0.02 f1 e 3 Effiient nd ost-effetive: Existing or new HILMA mhine vies n e hnged from single to multiple lmping systems t low ost nd with minimum retrofitting work Stop pin displele Ød optimum utiliztion of the working re y dense workpiee rrngement determintion of the lterl workpiee position y displele stop pins Clmping r Positioning pin Centrl jw g Ø6 1 Preision step jw for slide nd fixed jw Dimensions see stndrd jws After finish-mhining, the lost hed is seprted from the workpiee using disk milling utter. Jw width Centrl jw with lmping r lmping r Preision step jw Dimensions in mm Ød e f1 f2 g M M M6 The lmping edge is milled off in the 2nd lmping step. 10 We will e plesed to send more dt s PDF or CAD file. Plese ontt info@hilm.de

11 Aessories Lod ell for regulr heks of the lmping fore of hydruli nd mehnil lmping systems. Disply rnge kn d for jw width / 125 / 160 d Set of key loks DIN 6323 For preise lignment of the lmping devie on the mhine tle the key loks re inserted lterlly. 0,02 A 20 h6 Prt numer for 2 off = 1 set Tle slot h h6 Applition exmple ,5 A Set of T-nuts DIN 508 Prt numer for 4 off = 1 set g h k M h g k M M Set of lmping lws with srews h Prt numer for 4 off = 1 set h Soket hed p srew DIN M 12 x M 12 x M 16 x Preision workpiee stop pivoting, rpid fixtion. Adjustment in 2 levels. d For jw width d / 125 M M Angle drive for mhine vies nd lmping systems of the type mehni-hydruli. My e used when norml opertion is diffiult or even impossile. Idel for retrofitting. For jw width SW Crnk rdius stge lmping fore preseletion retrofittle for hydro-mehnil vies For jw width SW ll dimensions in mm We will e plesed to send more dt s PDF or CAD file. Plese ontt info@hilm.de 11

VrioLine tower design with floting entrl jw for multiple

VrioLine lmped in series for differently sized workpiees

of plte-shped workpiees with high utting performne

Phone: +49 27 33 / 281-0 Fx: +49 27 33 / 281-169 E-mil:

12 VrioLine tower design with floting entrl jw for multiple lmping Equipment of moving olumn mhining entre with VrioLine lmped in series for differently sized workpiees Tower design using VrioLine for lrge workpiees Clmping of plte-shped workpiees with high utting performne Hilm-Römheld GmH Shützenstrße Hilhenh, Germny Phone: / Fx: / E-mil: info@hilm.de Hilm-Römheld GmH Sujet to modifitions

ALLMATIC basic SIMPLE AND RELIABLE!

ALLMATIC basic SIMPLE AND RELIABLE! 11 ALLMATIC si SIMPLE AND RELIABLE! si menil Tis motto fits te ALLMATIC si to perfetion. Beuse our "smll" moel offers ig vntges. 12 si menil ALLMATIC si MECHANICAL MECHANICAL Sope of pplition: Conventionl