Installation and Operating Instructions
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2 Installatin and Operating Instructins Cntents Page 1. INTRODUCTION AND SAFETY WARNINGS 1 2. OPERATING INSTRUCTIONS 2 3. CLEANING INSTRUCTIONS 3 4. TROUBLESHOOTING 4 5. INSTALLATION 5 6. SERVICING and PARTS WARRANTY 10
3 1. INTRODUCTION AND SAFETY WARNINGS Cngratulatins n yur investment in Bellini, quality stainless steel gas htplates. Please carefully read the fllwing installatin and perating instructins t ensure yu get the safest peratin frm this appliance. These instructins apply nly t the mdels CGH9501 and BG905X 5 burner mdels and the CGH6401 and BG604X 4 burner mdels, fr use with Natural Gas r Universal LPG. NOTE: Refer t gas type label and data plate label t ensure appliance is setup fr the crrect gas type. If in dubt, refer t gas supplier. WARNINGS: D nt use r stre flammable materials in the appliance strage drawer r near this appliance. D nt spray aersls in the vicinity f this appliance while it is in peratin. D nt mdify this appliance. Fr Universal LPG appliance:- Where this appliance is installed in marine craft r caravans, it shall nt be used as a space heater. Discnnect electricity supply t the appliance befre any servicing wrk is cnducted. This appliance is nt intended fr use by persns (including children) with reduced physical, sensry r mental capabilities, r lack f experience and knwledge, unless they have been given supervisin r instructin cncerning use f the appliance by a persn respnsible fr their safety. Children shuld be supervised t ensure that they d nt play with the appliance. The appliance electrical supply must allw fr discnnectin after the installatin f the appliance. Crd type Y If the supply crd is damaged, it must be replaced by the manufacturer, its service agent r similarly qualified persns in rder t avid a hazard. Fr future reference please stre these instructins in a safe place. Rev:
4 2. OPERATING INSTRUCTIONS LIGHTING THE BURNER The htplates are fitted with mains pwered electrnic spark ignitrs, s must be cnnected t mains pwer supply (i.e. nminal 230 V ac) t perate. If pwer is nt available, the htplate will still wrk but the burners will have t be lit with a match r similar. Depressing the gas cntrl knb f any burner will activate the spark ignitin fr all burners. T light the burner, turn the gas cntrl knb t the High Flame setting f the burner t be lit, while at the same time depressing the gas cntrl knb t activate the spark ignitin. Once the burner is alight cntinue t depress the gas cntrl knb fr 5 10 secnds t allw the flame safeguard t activate. If when yu release the gas cntrl knb, the burner flame ges ut the flame safeguard has nt heated up enugh s repeat the ignitin prcedure after waiting 1 minute fr gas t disperse. If prblems with burner lighting persist, refer t the TROUBLESHOOTING sectin f these instructins. If pwer is nt available, light a match r similar, then turn the gas cntrl knb fr the burner t be lit, t the High Flame setting. Once again if prblems with burner lighting persist, refer t the TROUBLESHOOTING sectin f these instructins. When burner lights, adjust desired flame height. On finishing, turn cntrl knb t ff psitin marked with a black DOT. BURNER AND UTENSIL CHOICE Depending n the htplate mdel, the burner chices are: Mdel CGH6401: Auxiliary (small), Semi-Rapid (medium), and Rapid (large) burners. Mdels CGH9501 and BG905X: Auxiliary (small), Semi-Rapid (medium), Rapid (large), and Triple ring (wk) burners. Mdel BG604X: Auxiliary (small), Semi-Rapid (medium), and Triple ring (wk) burners. The maximum utensil (pan) diameters in millimetres (mm) fr each burner are: 1. Fr Natural Gas htplates Auxiliary (small) and Semi-Rapid (medium) = 195 mm Rapid (large) = 230 mm Triple ring (wk) = 270 mm 2. Fr Universal LPG htplates Auxiliary (small), Semi-Rapid (medium) and Rapid (large) = 195 mm Triple ring (wk) = 230 mm The minimum utensil (pan) diameters in millimetres (mm) fr each burner are: Auxiliary (small) = 80 mm and Semi-Rapid (medium) = 140 mm Rapid (large) and Triple ring (wk) = 195 mm Fr best efficiency and t ensure utensil handle des nt verheat, place the utensil centrally n the burner and adjust the flame height s all the flame remains under the utensil. Rev:
5 3. CLEANING INSTRUCTIONS GENERAL Cleaning and maintenance shuld be carried ut with the appliance cld especially when cleaning the enameled parts. Avid leaving alkaline r acid substances(lemn juice, vinegar etc.) n the surfaces. STAINLESS STEEL The stainless steel hb f the htplate must be cleaned regularly (e.g. weekly) t ensure lng life expectancy f the htplate. Ensure htplate has cled. Wash dwn with warm sapy water and rinse with clean water. Dry with a clean sft clth. A specialized stainless steel cleaning fluid may be used. NOTE: Ensure that wiping is dne alng with the grain f the stainless steel t prevent any unsightly crisscrss scratching patterns frm appearing. TRIVETS (UTENSIL SUPPORTS) Enameled parts must nly be washed with a spnge and sapy water r with nn-abrasive prducts. Rinse with clean water. Dry with a clean sft clth. BURNERS Remve trivets frm hb. Ensure burners are cl. Remve the burners enameled cap (C) and aluminium burner crwn (F). Wash dwn with warm sapy water and rinse with clean water. Dry with a clean sft clth. Replace burners and ensure they are crrectly repsitined ver the ignitr (S) and thermcuple (T). The ignitr (S) must be clean fr truble free sparking. Test burner ignitin and burner flame fr crrect peratin. The Triple Ring (Wk) burner (diagrams belw) des nt fit ver the ignitr r thermcuple but must be placed n its supprts. If burner is placed crrectly it will nt rtate n its supprts. Refer t diagrams belw. Rev:
6 4. TROUBLESHOOTING Servicing f the htplates must nly be dne by an authrised service representative (see back f this bklet) and the htplate must nt be mdified. Pwer must be discnnected befre any servicing r maintenance is cnducted. Abnrmal cnditins include : Excessively yellw r sting flame type. : Flame lifting ff the burner prts. : Flame lighting back int the burner (nrmally assciated with a ppping sund). : Objectinable dur f the flames cmbustin prducts. Shuld a faulty cnditin develp in the htplate that is nt described abve, refer t the fllwing table first fr pssible causes and remedies prir t cntacting an authrised service representative. Servicing beynd the remedies listed shall nly be undertaken by an authrised service representative. TROUBLESHOOTING TABLE FAULT POSSIBLE CAUSE REMEDY N spark when gas cntrl knb depressed. N pwer. Check plugged in and switched n. Check mains circuit breaker. Lse sparker cable. Call authrised representative. Burner nt aligned prperly. Remve and re-fit burner. Burner nt lighting when spark ignitin wrking. Gas supply ff. Check gas supply valve n. Burner nt aligned prperly. Remve and re-fit burner. Burner prts blcked. Remve, clean and replace burner. Burner ges ut when cntrl knb released. Flame safeguard nt activated. Flame safeguard faulty cnnectin r brken. Re-light, allw mre time fr flame safeguard t activate. Call authrised representative. Uneven flame pattern r slight flame lifting. Burner prts blcked. Remve, clean and replace burner. At minimum flame setting the flame is t high. Turndwn cntrl setting incrrect. Call authrised representative. Small flame n High setting. Regulatr faulty. Call authrised representative. Gas supply pressure lw. Call authrised representative. Incrrect injectr fitted. Call authrised representative. Blcked injectr r gas supply tube. Call authrised representative. Refer t perating instructins - Incrrect utensil size. utensil chice. Flame t high n High setting. Regulatr faulty. Call authrised representative. Incrrect injectr fitted. Call authrised representative. Incrrect utensil size. Refer t perating instructins - utensil chice. Rev:
7 5. INSTALLATION IMPORTANT NOTE: Refer t the Warnings in Sectin 1 f these Instructins. This htplate must be installed in accrdance with: AS Gas Installatins (fr Australia) NZS 5261 Cde f Practice fr the Installatin f Gas Burning Appliances and Equipment (fr New Zealand) Lcal gas fitting regulatins AS/NZS 3000 Electrical Installatins (Wiring Rules) Building cdes Any ther relevant statutry regulatins. Check the gas type label n the underside f the htplate, adjacent t the gas cnnectin t ensure it crrespnds t the installatin gas supply. If in dubt cntact the supply authrity. NOTE: Befre cutting int any bench tps, ensure the minimum clearances t walls, adjacent surfaces and verhead surfaces required by the relevant gas appliance installatin cde (see abve) will cmply. Dimensins are specified in millimetres (mm) MINIMUM CLEARANCES: Overhead cupbards and range hd = 600 mm. Side and rear clearance = 200 mm t any burner edge. Overhead exhaust/ceiling fan = 750 mm Hrizntal surfaces adjacent the hb = less than r equal t the hb height. Ensure there is sufficient clearance t fit the regulatr and/r flexible hse cnnectin with the htplate in the installed psitin. GAS and ELECTRICAL CONNECTION LOCATIONS and OVERALL DIMENSIONS: Mdel CGH6401: Bench cutut size, 555 mm wide x 473 mm deep. Bench tp thickness, mm (3 4 cm). Rev:
8 Mdel CGH9501: Bench cutut size, 830 mm wide x 473 mm deep. Bench tp thickness, mm (3 4 cm). Mdel BG604X: Bench cutut size, 555 mm wide x 473 mm deep. Bench tp thickness, mm (3 4 cm). Rev:
9 Mdel BG905X: Bench cutut size, 830 mm wide x 472 mm deep. Bench tp thickness, mm (3 4 cm). Once satisfied that minimum clearances t cmbustible can be achieved, cut ut the bench tp t the dimensins specified. Apply the adhesive sealing tape t the underside lip f the burner bx. Shwn at G ppsite. Place burner bx int cutut hle and fit clamping brackets t clamp the htplate t the bench. See tw clamping methd diagrams belw: Rev:
10 Then a particle bard r similar heat baffle must be installed under the hb t prevent accidental tuching f the underside surface. Leave sufficient rear clearance t access gas and electrical cnnectins. ELECTRICAL CONNECTION: Install a 10 amp general purpse utlet (GPO) in accrdance with relevant electrical standards and/r cdes f practice applicable. The pwer supply crd (supplied) must nt tuch against any ht surfaces and must be placed s that its temperature des nt exceed 75 C at any pint alng its length. After having installed the htplate, the GPO must always be in an accessible psitin. GAS CONNECTION: Install in accrdance with relevant gas standards and/r cdes f practice applicable. Cnnect the elbw fitting t the appliance gas manifld cnnectin. Fr Natural gas: cnnect the natural gas appliance regulatr (pictured ppsite) with integral test pint using apprved gas thread tape r cmpund t the elbw fitting. Fr Universal LPG: cnnect the brass test pint adaptr (pictured ppsite) using apprved gas thread tape r cmpund t the elbw fitting. Natural Gas Regulatr Ensure the supply cnnectin pint, test pint and natural gas regulatr adjustment screw (fr Natural gas installatin) are accessible fr testing and/r adjustment with the htplate in the installed psitin. Where a flexible hse assembly is used, ensure it is apprved t AS/NZS 1869, Class B. Any hse assembly used must be restrained frm accidental cntact with the flue utlet f an under bench ven. Brass test pint adaptr After cnnecting t gas, check fr leaks using sapy slutin, never a naked flame. Fit the duplicate data plate (supplied in separate bag) n a surface adjacent t the htplate, fr example, the inside f the cupbard dr s it is clearly visible fr any service technician. SETTING THE GAS PRESSURE: Fit a manmeter with a 6 mm rubber hse t the test pint n the regulatr (fr natural gas). Fr the Mdel CGH6401, light ne Rapid and Auxiliary burner and adjust test pint pressure t 1.00 kpa. Turn the tw burners ff and n again and recheck the pressure is same as set previusly r adjust as required. Rev:
11 Fr the Mdels CGH9501, BG604X and BG905X, light the Triple Ring and Auxiliary burner and adjust test pint pressure t 1.00 kpa. Turn the tw burners ff and n again and recheck the pressure is same as set previusly r adjust as required. TEST FOR CORRECT OPERATION: After installatin and test pint setting, each burner ignitin and peratin must be tested individually and with all burners perating. This testing must be dne by the installer befre leaving. ADJUSTING THE BURNER MINIMUM FLAME HEIGHT: NOTE: This adjustment can nly be perfrmed by authrised service persnnel. The minimum burner flame is factry adjusted fr the gas type stated n the gas type label adjacent t the gas cnnectin and shuld nt require adjustment. Adjustment may be required if the htplate has been cnverted frm Natural gas t Universal LPG r vice versa. GAS CONVERSION INSTRUCTIONS: The manufacturers servicing instructins detail hw authrised persnnel may cnvert the htplate frm Natural gas t Universal LPG r frm Universal LPG t Natural gas. Cntact the manufacturer r agent as required. NATURAL GAS UNIVERSAL LPG Mdel CGH6401 Inj Diam MJ/h Test pint kpa Inj Diam MJ/h Test pint kpa Auxiliary Rapid TOTAL NHGC 26.0 MJ/h 27.8 MJ/h NATURAL GAS UNIVERSAL LPG Mdel CGH9501 Inj Diam MJ/h Test pint kpa Inj Diam MJ/h Test pint kpa Auxiliary Rapid Triple ring TOTAL NHGC 40.0 MJ/h 40.3 MJ/h NATURAL GAS UNIVERSAL LPG Mdel BG604X Inj Diam MJ/h Test pint kpa Inj Diam MJ/h Test pint kpa Auxiliary Triple ring TOTAL NHGC 30.0 MJ/h 29.3 MJ/h NATURAL GAS UNIVERSAL LPG Mdel BG905X Inj Diam MJ/h Test pint kpa Inj Diam MJ/h Test pint kpa Auxiliary Rapid Triple ring TOTAL NHGC 40.0 MJ/h 40.3 MJ/h Rev:
12 WARRANTY 1.1 In this warranty: Australian Cnsumer Law means the law as set ut in Schedule 2 f the Cmpetitin and Cnsumer Act 2010; Cmpany means GSM Sales Pty Ltd ACN f 101 Prt Wakefield Rad Cavan SA Telephne admin@gsmsales.cm.au; Cnsumer means a cnsumer as that term is defined in Sectin 3 f the Australian Cnsumer Law as the riginal purchaser f a Bellini prduct; Cnsumer Guarantees means the guarantees under the Australian Cnsumer Law; Yu means the Cnsumer. 1.2 Nthing in this warranty affects any persn s rights under the Australian Cnsumer Law. The benefits t any Cnsumer under this warranty are in additin t the rights and remedies available under any Cnsumer Guarantees. 1.3 Subject t the ther clauses f this warranty, the Cmpany warrants t the Cnsumer that the Bellini prduct will be free f manufacturing defects and will perfrm t the Cmpany s specificatins. 1.4 The benefit f this warranty extends nly t the Cnsumer as riginal purchaser f a Bellini prduct which is installed in a residential prperty. 1.5 This warranty cmmences n the date f purchase f the Bellini prduct by the Cnsumer and cntinues fr the benefit nly f the Cnsumer until the expiry f tw (2) years (Warranty Perid). 1.6 If within the Warranty Perid a manufacturing defect is discvered in the Bellini prduct r it fails t perfrm t the Cmpany s specificatins as a result f sme defect in materials, cmpnents r wrkmanship (Defect) then the Cmpany will, at its ptin, repair the Bellini prduct r supply a replacement Bellini prduct free f charge. A replacement Bellini prduct may differ frm the riginal prduct purchased by the Cnsumer. 1.7 This warranty will nt apply t any Bellini prduct: Installed by any persn ther than a qualified tradespersn; r Subjected t misuse, neglect, negligence r accidental damage; r Operated in any way cntrary t any perating r maintenance instructins; r Imprperly handled, installed r maintained; r Altered r mdified prir t r after installatin; r Damaged directly r indirectly by pwer surges, electrical strm damage r cnnectin t incrrect pwer supply The Australian Cnsumer Law requires the inclusin f the fllwing statement with this warranty: Our gds cme with guaranteed that cannt be excluded under the Australian Cnsumer Law. Yu are entitled t a replacement r refund fr a majr failure and fr cmpensatin fr any ther reasnably freseeable lss r damage. Yu are als entitled t have the gds repaired r replaced if the gds fail t be f acceptable quality and the failure des nt amunt t a majr failure. IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY THE CONSUMER MUST CALL (AUSTRALIA) OR (NEW ZEALAND) TO CONNECT TO THE NEAREST AUTHORISED CENTRE 10
13 1.8 Yu must prvide prf f yur purchase f the Bellini prduct and the date f purchase in rder t btain the benefit f this warranty. 1.9 If yu live utside the service area f the Cmpany r ne f its service agents, this warranty des nt cver the cst f transprt f the Bellini prduct fr service nr the service agent s traveling csts t and frm yur hme If yu are required t transprt the Bellini prduct t the Cmpany r its service agent, yu must ensure it is safely discnnected by a qualified tradesman and securely packed and insured. The Cmpany des nt accept any respnsibility fr lss r damage f the Bellini prduct prir t it being received by the Cmpany r its service agent Yu will be respnsible fr all csts f returning a Bellini prduct t the Cmpany and fr redelivery f the Bellini prduct by the Cmpany (whether it is the riginal r a repaired and/r a replacement Bellini prduct) and fr any ther expenses yu incur in claiming under this warranty The Cmpany r its service agent will examine any Bellini prduct and if the Cmpany determines that it is defective thrugh n fault f the Owner and is therwise undamaged, the Cmpany will repair r replace the Bellini prduct in accrdance with this warranty. DO NOT SEND IN THIS WARRANTY Fill ut the fllwing details and file with yur purchase invice. RETAIN & FILE WITH YOUR RECEIPT Yur Purchase Receipt/Invice is prf f date f purchase. If yu are unable t establish the date f purchase, r if the fault is nt cvered by this warranty, r if the prduct is fund t be in wrking rder, yu will be required t bear all service call charges. GSM Sales Pty Ltd reserves the right t discntinue items, mdify designs and change specificatins withut incurring bligatin. Whilst every effrt is made t ensure that descriptins, specificatins and ther infrmatin in this publicatin is crrect, n warranty is given in respect theref and the cmpany shall nt be liable fr any errrs therein. Purchased frm: C. Name: Address: Date f Purchase: Serial number: NOTE: Cnsistent with ur cntinuing prduct develpment plicy, imprvements may have been made which render the cntents f this packaging slightly different t that shwn. FOR WARRANTY SERVICE CALL (AUSTRALIA) OR (NEW ZEALAND) TO CONNECT YOU TO THE NEAREST AUTHORISED SERVICE CENTRE 11
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