ph / ORP REGULATOR INSTALLATION AND MAINTENANCE MANUAL
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1 ph / ORP REGULATOR INSTALLATION AND MAINTENANCE MANUAL DELTA ULTRAVIOLET CORPORATION CORPORATE HEADQUARTERS 1535 West Rsecrans Ave Gardena, CA Phne Tll free 866-UV Fax
2 INSTALLATION INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS WARNING FOR YOUR SAFETY This prduct shuld be installed by a prfessinal service technician r similar persn, qualified in electrical equipment installatin. Imprper installatin and/r peratin culd cause serius injury, prperty damage r death. Imprper installatin and/r peratin will vid the limited warranty. INSTRUCTIONS PERTAINING TO RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSON WARNING T guard against injury when using this unit, basic safety precautins shuld always be taken, including the fllwing: 1. READ AND FOLLOW ALL SAFETY INSTRUCTIONS. 2. DANGER: T avid pssible electrical shck, special care shuld be taken since water is emplyed in the use f this equipment. Fr each f the fllwing situatins, d nt attempt repairs yurself ; return the appliance t an authrized service facility fr service r discard the appliance. A. If the appliance falls int the water, DO NOT reach fr it! First unplug it and then retrieve it. If electrical cmpnents f the appliance get wet, unplug the appliance immediately. B. D nt perate any appliance if it has a damaged crd r plug, r if it is malfunctining r if it is drpped r damaged in any manner. 3. D nt use an appliance fr anything ther than its intended use. The use f attachments nt recmmended r sld by the appliance manufacturer may cause an unsafe cnditin. 4. Always unplug an appliance frm an utlet when nt it use, befre putting n r taking ff parts, and befre cleaning. Never yank the crd t pull the plug frm the utlet. Grasp the plug and pull it t discnnect it. 5. Never drp r insert any bject int any pening. 7. Read and bserve all f the imprtant ntices n the appliance. 8. Warning T reduce the risk f electrcutin, keep all cnnectins dry and ff the grund. D nt tuch the plug with wet hands. 9. If an extensin crd is necessary, a crd with a prper rating shuld be used. A crd rated fr less amperes r watts than the appliances rating may verheat. Care shuld be taken t arrange the crd s that it will nt be tripped ver r pulled. 10. Use nly 3-wire extensin crds that have 3-prng grunding-type plugs and 3-ple crd cnnectrs that accept the plug frm the prduct. Use nly extensin crds that are intented fr utdr use. These extensin crds are identified by a marking Acceptable fr use with utdr appliances; stre indrs when nt in use. Use nly extensin crds having an electrical rating nt less than the rating f the prduct. D nt use damaged extensin crds. Examine extensin crds and d nt yank n the crd t discnnect it frm the receptacle. Keep the crd away frm heat and sharp edges. Always discnnect the extensin crd frm the receptacle befre discnnecting the prduct frm the extensin crd. 11. This prduct shall nly be cnnected t a pwer supply receptacle prtected by a Grund Fault Circuit Interrupter (GFCI). If this unit is nt equipped (ptinal) with a GFCI, a GFCI shuld be prvided by the installer and shuld be tested n a rutine basis. T test the GFCI, push the test buttn. The GFCI shuld interrupt pwer. Push the reset buttn. Pwer shuld be restred. If the GFCI fails t perate in this manner, the GFCI is defective. If the GFCI interrupts pwer t the unit withut the test buttn being pushed, a grund current is flwing, indicating the pssibility f an electric shck. D nt use this unit. Discnnect the unit and have the prblem crrected by a qualified service representative befre using. 12. Always check Lcal Ordinance and Building Cdes fr yur city befre installatin f equipment. 2
3 Cntents A. MAINTENENCE FILE B. TECHNICAL DATA C. PACKAGE CONTENTS D. INSTALLATION E. PROBE CALIBRATION F. START-UP G. MAINTENENCE H. PARTS I. TROUBLESHOOTING 3
4 A. MAINTENANCE FILE CAUTION : This sheet must be kept up t date. It prvides a recrd f the sanitizer s perating cycle. Date Actin By 4
5 B. TECHNICAL DATA Dimensins (H W L) Weight Pwer supply Cnsumptin Pump flw rate Maximum back-pressure Pump state Measure scale ph cntrl range Device precisin Device accuracy Electrde regulatin 9 x 12 x 4.25 inches 3.5 lbs. 230 VAC 12 W r 18 W.007 gpm /.022 gpm 22 psi Pause - Supply ph ; Redx mV 0.0pH 14.0pH ± 0.1 ph; ± 10mV ± 0.02 ph; ± 3mV Autmatic Wire Cnnectin 1) Input ph and Redx Prbe 2) Input Temperature Prbe (PT100) 3) Input Level Prbe Redx Prbe (Prduct Tank) 4) Input Level Prbe (Prduct Tank) 5) Input Flw Rate (High Vltage 230 Vac) 6) Output Relay Slenid Valve Redx (Dry cntact, Relay 250 Vac 10A) 7) Output Relay Alarm remte (Dry cntact, Relay 250 Vac 10 A) 8) Output Relay Drive Slenid Valve ph (Dry cntact, Relay 250 Vac 10 A) 9) Pwer Supply 230 Vac 60Hz 10) Switch Pwer Supply 11) Fuse 500 ma Delay 12) Output ph (J1) and Redx (J2) pumps C. PACKAGE CONTENTS A) "Delta UV" ph AND REDOX cntrl device B) PVC Clear suctin hse (13 ) C) Plyethylene delivery hse (16 ) D) Munting screw E) Ft filter (PVC riser) F) FPM duckbill valve (3/8 GAS) G) Prbes ph and Redx H) PSS3 prbe-scket (1/2 GAS) I) Tapping saddle fr securing PSS3 nt 2 pipe L) ph 4, ph 7, 465 mv, H 2 O buffer slutin kit M) Reducer fr injectin valve 5
6 D. INSTALLATION 1 Shut dwn circulatin pump 2 Munt ph ORP cntrl device (A) n wall. See diagram (b). Be sure that it is munted clse enugh t pump timer and an utlet fr cnnectins t be made. 3 Plug in ph - ORP cntrl device t a GFCI utlet and cnnect circulatin pwer crd t timer (230V) Befre cnnecting t timer, turn breaker ff t timer. If yu in dubt, have this imprtant wrk dne by a licensed electrician. 4 Install tapping saddles (I) in lcatins shwn in diagram (a). Be sure t install tapping saddles accrding t diagram (c). Be sure that the saddles are within 13 fr hses (B&C) and 20 fr prbe (G). 5 Mark piping thru tapping saddles. Remve tapping saddle and drill 5/8 hle thrugh piping. 6 Reinstall tapping saddles- Install Reducer fr injectin valve, attachment screw (M) and PSS3 prbe scket (H). Tefln tape shuld be used n all threaded cnnectins. 7 Install suctin and delivery hses (B&C) nt ph cntrl device (A) Clear (4m) t left side and plyethylene (5m) t right side. 8 Install plyethylene (5m) hse t reducer fr injectin valve (C) 9 Install ft filter ver end f PVC clear (4m) hse and then FPM duckbill valve(f) n t end f PVC clear (4m) hse Place this end int acid cntainer. Place acid cntainer a minimum f 6 ft away frm ph cntrl device (A). See warning n page Unscrew tp prtin f PSS3 prbe scket and remve -ring, flat metal washer and flat rubber washer. 11 Place tp part f PSS3 prbe sckets ver SPH-1 ph and Redx prbes (G), then -ring, flat metal washer and flat rubber washer. 12 Calibrate the prbes See sectin E (page 9) DO NOT ALLOW PROBE TIPS TO BECOME DRY, THIS WILL DAMAGE THE PROBES. 13 Install SPH-1 ph and Redx prbes (G) int PSS3 prbe sckets (E) by screwing them tgether Prbe shuld be cmpletely seated int tp f PSS3 prbe scket. 14 Start circulatin pump and check fr leaks If there are any leaks, seal them befre cntinuing. DO NOT ALLOW PROBE TIP TO BECOME DRY, THIS WILL DAMAGE THE PROBE. 15 Turn n ph - ORP cntrl device (A) 16 Fllw start-up instructin in sectin F n page 10 a. PUMP Delta UV 6
7 WALL MOUNTING WARNING b. Fumes are Crrsive ACID TANK P/N - C d c. Max 3ʺ 7
8 E. PH PROBE CALIBRATION Wash Calibratin 7pH Press_CAL Place prbe in Buffer slutin Press and hld Cal Key 3 Secnds Calibratin duratin 1 minute Wait 60s 7pH_Quality_100% Prbe validatin 4pH Press_CAL Wash 4pH_Quality_100% Place prbe in Buffer slutin Calibratin duratin 1 minute Wait 60s Prbe validatin Wash Press enter key t save and exit Nrmal Status 8
9 Redx Prbe Calibratin Wash Calibratin 465mv Press_cal Keep prbe int Buffer slutin 5 Press Cal Key 3 Secnds Set Redx calibratin Calibratin During 1 minutes Wait 60s 6 465mv_Quality_100% 7 Quality Prbe Nrmal Status 10 Press Cal Key 3 Secnd 11 F. START-UP Functins: Set Pint Press Keep Press SET Key and adjust value with Sp_700mV 9
10 Sp_7.2ph Press fr 5 Secnds and run Prgram Setup: Prgram Press t set the fllwing Item Redx Measure Language (It s pssible t have 5 language EN, IT, SP, DE, FR Setpint 750_mV Adjust value with and It s pssible t adjust frm 0 t 1000mV value Setpint_Type Lw Adjust value and It s pssible t adjust LOW r HIGH OFA_Time 000 min Adjust value and It s pssible t adjust value OFF r set TIME Alr Band 000_rx Adjust value with and It s pssible t adjust value frm 100 t 300 mv 10
11 ph Measure Setpint 7.4ph Adjust value with and It s pssible t adjust frm 6.8 t 7.8 ph value Setpint_Type Acid Adjust value and It s pssible t adjust Acid r Alkaline dsing OFA_Time ff Adjust value and It s pssible t adjust OFA time in minutes Alr Band 10.0 ph Adjust value with and It s pssible t adjust frm 0,4 t 10 ph. Calibratin 7/4pH Adjust value and It s pssible t select 2 pints 7 and 4 ph, with reference r functin disable. Man_Temperature_25 C_ Adjust value and 11
12 Save and escape Prgram setup with ESC key Exit save Adjust value with up r dwn key and cnfirm with Priming Priming Pump Keep Press fr 3 secnds G. MAINTENANCE Prbe replacement shuld be dne nce a year t maintain accuracy Internal supply tube replacement nly if leak is detected When changing internal tubing, nly rtate mtr in clckwise directin while inserting tubing. H. PARTS ph /ORP Cntrl Device PVC Clear (4m) and Plyethylene (5m) hses Attachment Screw 6mm Reducer fr Injectin Valve Ft Filter FPM Duckbill Valve SPH-1 ph Electrde (Prbe) Redx Electrde (Prbe) PSS3 Prbe-Scket 1/2ʺ Tapping Saddle 2ʺ Tapping Saddle 1 1/2ʺ Buffer Slutin 12
13 I. TROUBLESHOOTING Alarm Display Relay Actins t d - Push Enter Key t pen Level Alarm Relay Clse Alarm Relay Level 7, 2_ph - Restre Prduct tank OFA First Alarm (time >70%) OFA_Alarm 7,2_ph Alarm Relay pen - Push Enter Key t reset OFA Secnd Alarm (time =100%) OFA_STOP 7,2_ph Alarm Relay Clse - Push Enter Key t reset Flw Rate Flw 7,2_ph Alarm Relay pen - Restre Flw Rate System Errr Parameter_Errr Alarm Relay Open Calibratin Functin Errr_7_ph Errr_4_ph Errr_465_mV Alarm Relay pen - Press Enter Key t replace Default parameter - Replace Unit - Restre Prbe r Buffer slutin and repeat calibratin functin Default parameters: Language = EN (English) Set Pint value= 7,2 ph, 750 mv (Rx) Dsing Methd = Acid, Lw (Rx) Time OFA = OFF Calibratin = Full Flw Input= ON T restre Default parameters d the fllwing steps: Pwer ff pl basic unit While keeping pressed UP and DOWN Key, switch n the pwer. The unit will flash Init.default n Press UP key Init.default Yes Press enter key t restre Default parameters. 13
14 DELTA UV LIMITED WARRANTY 1 Year Delta Ultravilet Crpratin warrants t every riginal Purchaser f Delta ph regulatr Unit, that the prduct will be free frm defects, as defined herein, fr a perid f ne year. If at any time during the Limited Warranty perid, any defect, as defined herein, prevents the prduct frm perfrming crrectly in an applicatin fr which it was designed, Delta UV will repair r replace the prduct (at Delta UV s ptin) as utlined herein: COVERED WARRANTY ITEMS: This Limited Warranty DOES cver the ph regulatr unit, its cmpnents, and defects theref against: Manufacturing Defects Material Defects Husing Crrsin Causing Leakage Plastic Cmpnent Degradatin Prbe failure during 1st 6 mnths (Pr Rated) NON-COVERED WARRANTY ITEMS: This Limited Warranty DOES NOT cver the fllwing UV unit defects: Failure Of Any Cvered Cnditin When Caused By Any Of The Fllwing: Mechanical Abuse Imprper Installatin Acts f War r Gd Freeze Damage Any Failure Nt Indicated As Cvered Warranty Item Herein Imprper Operating Vltage Nte 1: During the duratin f this Limited Warranty, shuld any failure ccur, the unit shuld be inspected at the site t determine the cause f failure, and if that failure is shwn t be a cvered item, the Original End User (User) must request a written Return Gds Authrizatin (RGA) frm Delta UV, prir t any prduct return. Any returned unit is t be accmpanied by Delta UV s RGA and is t be returned freight prepaid t Delta UV fr Limited Warranty evaluatin. The User is respnsible fr any freight damage assciat ed with such return. Unit failures, r cmpnents theref, fund t be cvered under this Limited Warranty will be repaired r replaced (at Delta UV s ptin) withut cst t the User and will be returned t the User via UPS Surface, at the User s expense. Delta UV shall be t he sle judge in determining the cause f failure f any UV unit. Units arriving in brken cnditin will nt be warranted. The term Original End User (User) shall mean the persn r cmpany that was in pssessin f the physical lcatin where the UV unit was riginally installed, at the time f first installatin, as evidenced by an riginal invice frm the selling cmpany t the User at the lcatin where the unit is t be returned. A pht cpy f said riginal invice must accmpany the UV unit RGA paperwrk. UV units received unaccmpanied by the required dcumentatin will nt be accepted by Delta UV fr Warranty evaluatin and will be returned t the User in the same cnditin as received, freight cllect (COD) if the User fails t prvide the required dcumentatin within ten (10) days frm date f ntificatin f missing dcumentatin frm Delta UV. Any unit returned t Delta UV COD r freight cllect will be rejected frm the freight carrier. Nte 2: This Warranty is Limited in that it des nt cver any mnetary reimbursement fr freight charges, fr remval and/r installatin labr, r any ther incurred csts by any ther persn(s) r firm(s), including (but nt limited t) any cnsequential damage r lss f use that might be claimed. The Limited Warranty perid shall cmmence upn the date f sale t the User, but in all cases n later than ne hundred twenty (120) days after the date f manufacture f the UV unit, as shwn n the Delta UV date cde lcated n the prduct identificatin label, whichever ccurs first. UV units received with factry identificatin missing, mutilated r altered, r units received cntaining cmpnents nt supplied by Delta UV r mdified in any way, will nt be warranted under any circumstances. OTHER RIGHTS - This Limited Warranty supersedes any and all previus Limited Warranties fr this prduct, gives yu specific legal rights, and yu may have ther rights which vary frm state t state. DELTA ULTRAVIOLET CORPORATION CORPORATE HEADQUARTERS 1535 West Rsecrans Ave Gardena, CA Phne Fax
15 REFERENCE INFORMATION DEALER PHONE... CONTACT... DATE OF INSTALLATION... MODEL.... PROBE DATE. PROBE DATE. PROBE DATE. PROBE DATE. PROBE DATE. PROBE DATE. PROBE DATE. PROBE DATE. - NOTES - 15
ph REGULATOR INSTALLATION AND MAINTENANCE MANUAL
ph REGULATOR INSTALLATION AND MAINTENANCE MANUAL DELTA ULTRAVIOLET CORPORATION CORPORATE HEADQUARTERS 1535 West Rsecrans Ave Gardena, CA 90249 Phne 310-323-6400 Tll free 866-UV9-8765 Fax 310-323-6403 INSTALLATION
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